Mica Parts Used in High Temperature Equipments

Mica Parts Used in High Temperature Equipments

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Loading Port:: Shanghai

Payment Terms:: TT OR LC

Min Order Qty:: 100 pc

Supply Capability:: 10000 pc/month

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1. Introductions:

Mica plate is made of mica paper with highperformance organic silicon resin. After heating and pressing, the mica plate can be made into rigid or flexible insulating plates. The mica content is about 90% and the organic silicon resin content is 10%.

2. Applications:

This series mica plates are used mainly in household appliances (toaster ovens, microwave ovens, warm air blowers, hair dryers, electric iron etc.), metallurgy (such as linefrequency furnaces, medium frequency furnaces, electric arc furnace, etc.), medical equipment and other industries, used as the heating support, lining plate and partition plate of the electric appliances described above.

3. Main features of Mica Parts:

Rigid mica plates are featured with high strength, good performance, less smoke, less odor etc.

4. Technical Parameters:

MICA SHEET -----Technical data
ITEM		UNIT	RM	RP	RM-T	RP-T	FM	FP
Hardness			Rigid	Rigid	Rigid	Rigid	Flexible	Flexible
Mica paper			Muscovite	Phlogopite	Muscovite	Phlogopite	Muscovite	Phlogopite
Thickness		mm	0.1-2.0	0.1-2.0	3.0-50	3.0-50	0.1-2.0	0.1-2.0
Mica content		%	≥90	≥90	>88	>88	≥90	≥90
Bond Content		%	<10< span="">	<10< span="">	<12< span="">	<12< span="">	<10< span="">	<10< span="">
Density		g/m 3	1.6~2.45	1.6~2.45	2.1~2.4	2.1~2.4	1.6~2.45	1.6~2.45
Heat Resistant	Continuous	℃	500	700	500	700	500	700
Heat Resistant	Peak	℃	700	900	700	900	700	900
Heat loss at 500℃		%	<1< span="">	<1< span="">	<1< span="">	<2< span="">	<1< span="">	<1< span="">
Heat loss at 700℃		%	<2< span="">	<2< span="">	<1< span="">	<2< span="">	<2< span="">	<2< span="">
Flexural strength		Mpa	>160	>140	—	—	<1< span="">	<1< span="">
Water absorption 24h/23°C		%	<1< span="">	<1< span="">	<1< span="">	<2< span="">	—	—
Dielectric strength		KV/mm	>20	>20	>15	>15	>15	>15
Volume Resistivity	23℃	ΩNaN	>10¹⁷	>10¹⁷	>10¹⁷	>10¹⁷	—	—
Volume Resistivity	500℃	ΩNaN	>10¹²	>10¹²	>10¹²	>10¹²	—	—
Smoking Test		s	<4< span="">	<4< span="">	—	—	—	—

FAQ

We have organized several common questions for our clients,may help you sincerely：

--------What is the use of mica parts?

Mica laminate and washers made of our own high quality mica plates are used for home appliances, electro-magnets, micro-sensitive control gear etc

---------Which type of mica parts we can produce?

1. Rigid mica parts or Flexible mica parts
2. Muscovite mica parts or phlogopite mica parts
3. Thin mica parts or thick mica parts
4. All the special sized mica parts need drawing.

----------what advantages of mica parts?

1. Good high voltage insulation materials
2. Do not easily break up
3. Easily produce special size

Q: The electrical equipment in the classroom which uses insulating material: Insulation material characteristics: chemical resistance with gloss, some transparent or translucent most of the good insulator light weight and strong processing can be easily mass production, cheap and wide range of uses, utility, easy to color, some high temperature

Q: What is the 8 ° C rule for insulating materials?: Insulation material 8 ℃ rules: Insulation material used in the temperature exceeds the limit temperature, the insulation material will quickly deteriorate, the service life will be greatly reduced.

Q: There are a lot of online about this, but still do not understand. If the insulation resistance is high enough, hit the pressure should also be qualified ah. There is insulation test itself when the current flow is not large, because the rock table resistance is great. But hit the pressure, I do not know is not a direct high pressure drop in the test product above, there is no great resistance to interference?: Because the voltage generated by the withstand voltage test is generally greater than twice the rated voltage of the electrical equipment, and the insulation resistance test voltage value and the rated voltage is similar. And the withstand voltage test for the alternating current, insulation resistance test for the DC. Will have a certain impact on its test results.

Q: Insulation material and the definition of the role of the best professional insulation materials website for my reference: According to the national standard GB2900.5 provides the definition of insulating material is: "used to make the device in the electrical insulation of the material." That is, to prevent the current through the material.

Q: What insulating materials are used for transformers: There are also NOMEX? insulation plates for the mat and the support structure. The insulation between high and low pressure is made of 0.76mm thick NOMEX? cardboard. Its impregnation process uses multiple VPI vacuum, pressure impregnation, high temperature drying (drying temperature of 180-190 ℃). At FPT, the highest voltage of this transformer is made to 34.5kV and the maximum capacity is 10000kVA. This technology is UL certified in the United States. Domestic transformer manufacturers use NOMEX? insulation materials and DuPont's manufacturing specifications (HV-1 or HV-2) and Reliatran Raytheon TM transformer technology standards such as the manufacture of H Type insulated SG-type dry-type transformers and the United States FPT's FB-type transformer has similarities, but the domestic product coil VPI impregnation process is different from the FPT company, it does not impregnate the entire transformer body, and only the coil impregnated. The whole body impregnated package integrity is good, but not only beautiful, but also in the processing must be done before the relevant product testing. Dipping paint is also easy to be filthy, relatively speaking in China the latter is more reasonable.

Q: What insulating materials do you need for power tools?: Insulation system of power tools can be divided into basic insulation, additional insulation, reinforced insulation, double insulation. Basic insulation: enameled wire and iron core between the insulating paper (paper for the green paper or DMD insulation paper) is the basic insulation, Withstand voltage is 1250V;

Q: What insulating materials are used for high frequency transformers?: Which is divided into solvent and solvent-free paint is divided into two major categories, mainly used for dipping motor, electrical coil and insulation parts to fill its gap and microporous, immersion paint can be cured in the surface of the formation of continuous formation Of the film, and the coil into a solid as a whole, in order to improve the insulation structure of the moisture, thermal conductivity, dielectric strength and mechanical strength of the performance.

Q: What are the gas insulation materials?: In addition to air, nitrogen, carbon dioxide and sulfur hexafluoride gas, there are other gases used for insulation. CCl2F2 (freon-12) was used as an insulating in certain high-energy physical devices. CCl2F2 breakdown strength and SF6 similar, but because of its high liquefaction temperature, and the spark will make CCl2F2 precipitation of carbon particles, therefore, has been replaced by SF6. In hydrogen-cooled generators, hydrogen is also used as insulation in addition to cooling media.

Q: What is the main purpose of insulating materials?: Insulation withstand voltage: the higher the voltage applied across the insulator, the greater the electric field force received by the material, the more prone to ionization collision, resulting in insulator breakdown. The lowest voltage breakdown of the insulator is called the breakdown of this insulator Voltage. 1 mm thick insulation material breakdown, the need to add the voltage kV is called insulation material insulation voltage strength, referred to as the dielectric strength

Q: What are the commonly used insulating materials?: Commonly used inorganic insulation materials are: mica, asbestos, marble, porcelain, glass, sulfur and so on, which can be divided into inorganic insulating materials, organic insulating materials and mixed insulating materials.

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