Mica Parts Used in Medium Frequency Furnaces

Mica Parts Used in Medium Frequency Furnaces

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Loading Port:: Shanghai

Payment Terms:: TT OR LC

Min Order Qty:: 100 pc

Supply Capability:: 10000 pc/month

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1. Introductions:

Mica is a rigid substrate able to withstand very high temperatures and are suited for applications up to 500°F (260°C). Mica heating elements offer several distinct advantages over other flexible heater technologies, including extremely low leakage, lower material costs, and higher operating temperatures. Our mica heating element is made by detail order requirments.

2. Applications:

This series mica plates are used mainly in household appliances (toaster ovens, microwave ovens, warm air blowers, hair dryers, electric iron etc.), metallurgy (such as linefrequency furnaces, medium frequency furnaces, electric arc furnace, etc.), medical equipment and other industries, used as the heating support, lining plate and partition plate of the electric appliances described above

Typical applications of mica heating elements are air heaters, enclosure systems, food service equipment, process and packaging equipment.

3. Main features of Mica Parts:

We have organized several common questions for our clients,may help you sincerely：

Rigid mica plates are featured with high strength, good performance, less smoke, less odor etc.

4. Technical Parameters:

MICA SHEET -----Technical data
ITEM		UNIT	RM	RP	RM-T	RP-T	FM	FP
Hardness			Rigid	Rigid	Rigid	Rigid	Flexible	Flexible
Mica paper			Muscovite	Phlogopite	Muscovite	Phlogopite	Muscovite	Phlogopite
Thickness		mm	0.1-2.0	0.1-2.0	3.0-50	3.0-50	0.1-2.0	0.1-2.0
Mica content		%	≥90	≥90	>88	>88	≥90	≥90
Bond Content		%	<10< span="">	<10< span="">	<12< span="">	<12< span="">	<10< span="">	<10< span="">
Density		g/m 3	1.6~2.45	1.6~2.45	2.1~2.4	2.1~2.4	1.6~2.45	1.6~2.45
Heat Resistant	Continuous	℃	500	700	500	700	500	700
Heat Resistant	Peak	℃	700	900	700	900	700	900
Heat loss at 500℃		%	<1< span="">	<1< span="">	<1< span="">	<2< span="">	<1< span="">	<1< span="">
Heat loss at 700℃		%	<2< span="">	<2< span="">	<1< span="">	<2< span="">	<2< span="">	<2< span="">
Flexural strength		Mpa	>160	>140	—	—	<1< span="">	<1< span="">
Water absorption 24h/23°C		%	<1< span="">	<1< span="">	<1< span="">	<2< span="">	—	—
Dielectric strength		KV/mm	>20	>20	>15	>15	>15	>15
Volume Resistivity	23℃	ΩNaN	>10¹⁷	>10¹⁷	>10¹⁷	>10¹⁷	—	—
Volume Resistivity	500℃	ΩNaN	>10¹²	>10¹²	>10¹²	>10¹²	—	—
Smoking Test		s	<4< span="">	<4< span="">	—	—	—	—

FAQ

We have organized several common questions for our clients,may help you sincerely：

--------What is the use of mica parts?

Mica laminate and washers made of our own high quality mica plates are used for home appliances, electro-magnets, micro-sensitive control gear etc

---------Which type of mica parts we can produce?

1. Rigid mica parts or Flexible mica parts

2. Muscovite mica parts or phlogopite mica parts

3. Thin mica parts or thick mica parts

4. All the special sized mica parts need drawing.

----------what advantages of mica parts?

1. Good high voltage insulation materials

2. Do not easily break up

3. Easily produce special size

Q: What is the electrical performance of insulating materials: Insulation material electrical performance mainly refers to: good dielectric properties, high insulation resistance and compressive strength. Do not occur leakage, creeping or breakdown and other accidents. Good heat resistance performance in the long-term heating state no significant change in performance. Good thermal conductivity, moisture resistance and mildew resistance.

Q: What is the 8 ° C rule for insulating materials?: Insulation material 8 ℃ rules: Insulation material used in the temperature exceeds the limit temperature, the insulation material will quickly deteriorate, the service life will be greatly reduced.

Q: There are a lot of online about this, but still do not understand. If the insulation resistance is high enough, hit the pressure should also be qualified ah. There is insulation test itself when the current flow is not large, because the rock table resistance is great. But hit the pressure, I do not know is not a direct high pressure drop in the test product above, there is no great resistance to interference?: Insulation test Because the test voltage is low, it is not easy to damage the equipment under test. The voltage test is easy to damage the equipment under pressure when the test voltage is high. In some cases, although the withstand voltage test is passed, Causing damage, the test staff will have to use low-voltage insulation test, test the pressure test after the test equipment insulation. Under normal circumstances, insulation resistance qualified, withstand voltage test will be adopted.

Q: What type of enameled wire and insulation material is used for the compressor: Enclosed wire and insulation materials for fully enclosed compressors: 1) Refrigerant R12, enameled wire with high strength polyester QZ, insulated with 6400 epoxy resin Insulation H34-4, Polyurethane film for insulating material Green paper (DMD ) Insulation paper; 2) refrigerant R22 and R502, with QF, QXY polyamide imide enameled wire, insulation treatment with EIU epoxy modified impregnated varnish, insulating material with polyimide film and poly Fiber composite foil, F-class insulation DMD insulation paper.

Q: Insulation material and the definition of the role of the best professional insulation materials website for my reference: The main indicators affect the performance of insulating materials 1, insulation resistance, resistivity: resistance is the reciprocal of conductance, the resistivity is the resistance per unit volume. The smaller the conductivity of the material, the greater the resistance, the reciprocal relationship between the two, for the insulation material, always want the resistivity as high as possible. 2, the relative dielectric constant and dielectric loss tangent:

Q: What insulating material is used for high voltage cables: Etc., can withstand mechanical force and a certain tension. YJLV32 aluminum core XLPE insulated fine steel wire armored PVC sheathed power cable YJV33 copper core XLPE insulated fine steel wire armored PVC sheathed power cable YJLV33 aluminum core XLPE insulated steel tape armored PVC sheathed power cable

Q: What insulating materials do you need for power tools?: Reinforced insulation: the voltage between the live parts and the accessible housing is 3750V, such as the voltage between the brush and the cover surface; double insulation: basic insulation + additional insulation. Main insulating material: green paper or DMD Insulation paper for basic insulation; shaft insulation and plastic housing for additional insulation; rotor insulation end plate, stator insulation end plate, used to control the creepage distance and electrical clearance; brush grip bakelite powder, used to strengthen the insulation; other parts (Power plugs, commutators, switches, etc.) These are pressure requirements.

Q: What insulating materials are used for high frequency transformers?: Where the water is mainly a resin and solvent or resin, oil and solvent composition, is based on polymer polymer, under certain conditions can be cured into an insulating film or insulation of the important insulation material, applied to high-frequency transformers After the surface, the solvent evaporates, the resin or the resin and the oil form a smooth film, showing the original pattern of the object. Easy to dry and durable, and can acid and oil.

Q: Wear-resistant, high temperature, insulation materials which: Polytetrafluoroethylene (engineering plastics) - (- 195 ~ 250) ℃ can be used for a long time. For corrosion-resistant parts, anti-friction wear parts, seals, insulation and so on. Silicone rubber - Upper temperature limit (100 to 300) ° C. For high and low temperature parts, insulation, pipe joints and so on. Fluorine rubber - the use of the upper temperature of 300 ℃, for chemical lining, senior seals, high vacuum plastic parts.

Q: What is the thermal aging and electrical aging of insulating materials?: Environmental aging, also known as atmospheric aging, is due to ultraviolet light, ozone, salt spray, acid and other factors caused by pollution of chemical aging, which is the main reason for ultraviolet light. Thermal aging more common in low-voltage electrical appliances, the mechanism is under the action of temperature, the insulating material in some volatile components escape, the internal components of oxidative cracking, thermal cracking, hydrolysis, molecular chain polymerization and other chemical changes, and gradually lose insulation properties.

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