Mica Parts Used in Medium Frequency Furnaces

Mica Parts Used in Medium Frequency Furnaces

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Loading Port:: Shanghai

Payment Terms:: TT OR LC

Min Order Qty:: 100 pc

Supply Capability:: 10000 pc/month

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1. Introductions:

Mica is a rigid substrate able to withstand very high temperatures and are suited for applications up to 500°F (260°C). Mica heating elements offer several distinct advantages over other flexible heater technologies, including extremely low leakage, lower material costs, and higher operating temperatures. Our mica heating element is made by detail order requirments.

2. Applications:

This series mica plates are used mainly in household appliances (toaster ovens, microwave ovens, warm air blowers, hair dryers, electric iron etc.), metallurgy (such as linefrequency furnaces, medium frequency furnaces, electric arc furnace, etc.), medical equipment and other industries, used as the heating support, lining plate and partition plate of the electric appliances described above

Typical applications of mica heating elements are air heaters, enclosure systems, food service equipment, process and packaging equipment.

3. Main features of Mica Parts:

We have organized several common questions for our clients,may help you sincerely：

Rigid mica plates are featured with high strength, good performance, less smoke, less odor etc.

4. Technical Parameters:

MICA SHEET -----Technical data
ITEM		UNIT	RM	RP	RM-T	RP-T	FM	FP
Hardness			Rigid	Rigid	Rigid	Rigid	Flexible	Flexible
Mica paper			Muscovite	Phlogopite	Muscovite	Phlogopite	Muscovite	Phlogopite
Thickness		mm	0.1-2.0	0.1-2.0	3.0-50	3.0-50	0.1-2.0	0.1-2.0
Mica content		%	≥90	≥90	>88	>88	≥90	≥90
Bond Content		%	<10< span="">	<10< span="">	<12< span="">	<12< span="">	<10< span="">	<10< span="">
Density		g/m 3	1.6~2.45	1.6~2.45	2.1~2.4	2.1~2.4	1.6~2.45	1.6~2.45
Heat Resistant	Continuous	℃	500	700	500	700	500	700
Heat Resistant	Peak	℃	700	900	700	900	700	900
Heat loss at 500℃		%	<1< span="">	<1< span="">	<1< span="">	<2< span="">	<1< span="">	<1< span="">
Heat loss at 700℃		%	<2< span="">	<2< span="">	<1< span="">	<2< span="">	<2< span="">	<2< span="">
Flexural strength		Mpa	>160	>140	—	—	<1< span="">	<1< span="">
Water absorption 24h/23°C		%	<1< span="">	<1< span="">	<1< span="">	<2< span="">	—	—
Dielectric strength		KV/mm	>20	>20	>15	>15	>15	>15
Volume Resistivity	23℃	ΩNaN	>10¹⁷	>10¹⁷	>10¹⁷	>10¹⁷	—	—
Volume Resistivity	500℃	ΩNaN	>10¹²	>10¹²	>10¹²	>10¹²	—	—
Smoking Test		s	<4< span="">	<4< span="">	—	—	—	—

FAQ

We have organized several common questions for our clients,may help you sincerely：

--------What is the use of mica parts?

Mica laminate and washers made of our own high quality mica plates are used for home appliances, electro-magnets, micro-sensitive control gear etc

---------Which type of mica parts we can produce?

1. Rigid mica parts or Flexible mica parts

2. Muscovite mica parts or phlogopite mica parts

3. Thin mica parts or thick mica parts

4. All the special sized mica parts need drawing.

----------what advantages of mica parts?

1. Good high voltage insulation materials

2. Do not easily break up

3. Easily produce special size

Q:What kind of insulation is the insulating: Insulation is the core technology of aluminum substrate. Currently on the market most of the aluminum substrate insulation layer using epoxy resin, the advantages of this type of insulation is: good adhesion; drawback is: thermal resistance, dielectric strength is limited, it is difficult to meet the safety requirements. Such aluminum substrates are only suitable for low power density applications. High-end aluminum substrate insulation layer is generally composed of high thermal conductivity and high insulation ceramic powder filled with special polymer composition.

Q:What insulating material is best `?: The earliest use of insulating materials is cotton, silk, mica, rubber and other natural products .20 century 30 years later, the rapid development of synthetic insulation materials, a variety of synthetic resin, plastic, etc. used in the field of electrical engineering to manufacture motor and high and low pressure Electrical appliances, so that the capacity of electrical products continue to expand, the volume gradually reduced, so as to promote the development of electrical and electronic technology.

Q:What is the thermal aging and electrical aging of insulating materials?: Insulation materials in electrical equipment during the operation, due to the long-term effects of various factors, there will be a series of irreversible physical and chemical changes, resulting in its electrical performance and mechanical properties decline, commonly known as aging. There are many factors that affect the aging of insulating materials. The main aging forms are environmental aging, heat aging and electrical aging.

Q:There are a lot of online about this, but still do not understand. If the insulation resistance is high enough, hit the pressure should also be qualified ah. There is insulation test itself when the current flow is not large, because the rock table resistance is great. But hit the pressure, I do not know is not a direct high pressure drop in the test product above, there is no great resistance to interference?: Because the voltage generated by the withstand voltage test is generally greater than twice the rated voltage of the electrical equipment, and the insulation resistance test voltage value and the rated voltage is similar. And the withstand voltage test for the alternating current, insulation resistance test for the DC. Will have a certain impact on its test results.

Q:What is the DMD insulation material?: These small mirrors are approximately 16 or 14 microns in size and are usually made up of an array of up to 50 to 2 million, with a gap between the mirrors of 1 micron and a mirror rotating with an aluminum hinge as a rotation axis 10- 12 degrees, can be used repeatedly 1 trillion, life test shows that in accordance with the usual use can be used for 100,000 hours. Its opening and closing control is through the mirror stop when the damping effect of the spring contact near the mirror, gradually reduce the way the additional voltage to achieve. DMD chip has been upgraded, the original chip on the microscope size of 16 microns, flip angle of 10 degrees, the current DMD micrometer size of 14 microns, flip 12 degrees, support 4K resolution chip has also been formed, the chip size of about 1.38 Inch.

Q:What are the gas insulation materials?: In addition to air, nitrogen, carbon dioxide and sulfur hexafluoride gas, there are other gases used for insulation. CCl2F2 (freon-12) was used as an insulating in certain high-energy physical devices. CCl2F2 breakdown strength and SF6 similar, but because of its high liquefaction temperature, and the spark will make CCl2F2 precipitation of carbon particles, therefore, has been replaced by SF6. In hydrogen-cooled generators, hydrogen is also used as insulation in addition to cooling media.

Q:What is the 8 ° C rule for insulating materials?: Insulation material 8 ℃ rules: Insulation material used in the temperature exceeds the limit temperature, the insulation material will quickly deteriorate, the service life will be greatly reduced.

Q:The electrical equipment in the classroom which uses insulating material: Insulation material description: Insulation material is electrical insulation material. According to the national standard GB2900.5 provides the definition of insulating material is: "used to make the device in the electrical insulation of the material." That is, to prevent the current through the material. Its resistivity is very high, usually in the range of 10 ^ 9 ~ 10 ^ 22Ω · m. As in the motor, the insulating material around the conductor isolates the turns and isolates it from the grounded stator core to ensure safe operation of the motor.

Q:What is the electrical performance of insulating materials: The electrical insulating material is a material that is electrically insulated from the device and has a certain mechanical strength, typically having a resistivity of 106 to 1019.cm. Their function in electrical technology is as follows: 1 Insulate the conductor from the other parts; 2 Separate the conductors of different potentials 3 Provide the conditions for the energy storage of the capacitor 4 Improve the potential gradient in the high voltage electric field.

Q:Insulation material and the definition of the role of the best professional insulation materials website for my reference: Electrical strength is the breakdown of the voltage between the voltage and the two electrodes subjected to the applied voltage under the specified conditions, that is, the breakdown voltage per unit thickness. For insulating materials, the general breakdown voltage, electrical strength of the value of the higher the better. 4, tensile strength: in the tensile test, the sample to withstand the maximum tensile stress. It is the most widely used and tested test of the mechanical properties of insulating materials. 5, Flammability: refers to the insulation material in contact with the flame to resist combustion or leave the flame to prevent the ability to continue to burn. With the increasing use of insulating materials, its flammability requirements are more important, people through various means to improve and improve the insulation

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