Special Sized Mica Parts Used in Toaster Ovens

Special Sized Mica Parts Used in Toaster Ovens

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Loading Port:: Shanghai

Payment Terms:: TT OR LC

Min Order Qty:: 100 pc

Supply Capability:: 100000 pc/month

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1. Introductions:

Mica is a rigid substrate able to withstand very high temperatures and are suited for applications up to 500°F (260°C). Mica heating elements offer several distinct advantages over other flexible heater technologies, including extremely low leakage, lower material costs, and higher operating temperatures. Our mica heating element is made by detail order requirments.

2. Applications:

This series mica plates are used mainly in household appliances (toaster ovens, microwave ovens, warm air blowers, hair dryers, electric iron etc.), metallurgy (such as linefrequency furnaces, medium frequency furnaces, electric arc furnace, etc.), medical equipment and other industries, used as the heating support, lining plate and partition plate of the electric appliances described above.

Typical applications of mica heating elements are air heaters, enclosure systems, food service equipment, process and packaging equipment.

3. Main features of Mica Parts:

Rigid mica plates are featured with high strength, good performance, less smoke, less odor etc. , including extremely low leakage, lower material costs, and higher operating temperatures. Our mica heating element is made by detail order requirments.

4. Technical Parameters:

MICA SHEET -----Technical data
ITEM		UNIT	RM	RP	RM-T	RP-T	FM	FP
Hardness			Rigid	Rigid	Rigid	Rigid	Flexible	Flexible
Mica paper			Muscovite	Phlogopite	Muscovite	Phlogopite	Muscovite	Phlogopite
Thickness		mm	0.1-2.0	0.1-2.0	3.0-50	3.0-50	0.1-2.0	0.1-2.0
Mica content		%	≥90	≥90	>88	>88	≥90	≥90
Bond Content		%	<10< span="">	<10< span="">	<12< span="">	<12< span="">	<10< span="">	<10< span="">
Density		g/m 3	1.6~2.45	1.6~2.45	2.1~2.4	2.1~2.4	1.6~2.45	1.6~2.45
Heat Resistant	Continuous	℃	500	700	500	700	500	700
Heat Resistant	Peak	℃	700	900	700	900	700	900
Heat loss at 500℃		%	<1< span="">	<1< span="">	<1< span="">	<2< span="">	<1< span="">	<1< span="">
Heat loss at 700℃		%	<2< span="">	<2< span="">	<1< span="">	<2< span="">	<2< span="">	<2< span="">
Flexural strength		Mpa	>160	>140	—	—	<1< span="">	<1< span="">
Water absorption 24h/23°C		%	<1< span="">	<1< span="">	<1< span="">	<2< span="">	—	—
Dielectric strength		KV/mm	>20	>20	>15	>15	>15	>15
Volume Resistivity	23℃	ΩNaN	>10¹⁷	>10¹⁷	>10¹⁷	>10¹⁷	—	—
Volume Resistivity	500℃	ΩNaN	>10¹²	>10¹²	>10¹²	>10¹²	—	—
Smoking Test		s	<4< span="">	<4< span="">	—	—	—	—

FAQ

We have organized several common questions for our clients,may help you sincerely：

--------What is the use of mica parts?

Mica laminate and washers made of our own high quality mica plates are used for home appliances, electro-magnets, micro-sensitive control gear etc

---------Which type of mica parts we can produce?

1. Rigid mica parts or Flexible mica parts

2. Muscovite mica parts or phlogopite mica parts

3. Thin mica parts or thick mica parts

4. All the special sized mica parts need drawing.

----------what advantages of mica parts?

1. Good high voltage insulation materials

2. Do not easily break up

3. Easily produce special size

Q: The electrical equipment in the classroom which uses insulating material: Insulation material characteristics: chemical resistance with gloss, some transparent or translucent most of the good insulator light weight and strong processing can be easily mass production, cheap and wide range of uses, utility, easy to color, some high temperature

Q: What kind of insulation is the insulating: Insulation is the core technology of aluminum substrate. Currently on the market most of the aluminum substrate insulation layer using epoxy resin, the advantages of this type of insulation is: good adhesion; drawback is: thermal resistance, dielectric strength is limited, it is difficult to meet the safety requirements. Such aluminum substrates are only suitable for low power density applications. High-end aluminum substrate insulation layer is generally composed of high thermal conductivity and high insulation ceramic powder filled with special polymer composition.

Q: What type of enameled wire and insulation material is used for the compressor: Enclosed wire and insulation materials for fully enclosed compressors: 1) Refrigerant R12, enameled wire with high strength polyester QZ, insulated with 6400 epoxy resin Insulation H34-4, Polyurethane film for insulating material Green paper (DMD ) Insulation paper; 2) refrigerant R22 and R502, with QF, QXY polyamide imide enameled wire, insulation treatment with EIU epoxy modified impregnated varnish, insulating material with polyimide film and poly Fiber composite foil, F-class insulation DMD insulation paper.

Q: Insulation material and the definition of the role of the best professional insulation materials website for my reference: Electrical strength is the breakdown of the voltage between the voltage and the two electrodes subjected to the applied voltage under the specified conditions, that is, the breakdown voltage per unit thickness. For insulating materials, the general breakdown voltage, electrical strength of the value of the higher the better. 4, tensile strength: in the tensile test, the sample to withstand the maximum tensile stress. It is the most widely used and tested test of the mechanical properties of insulating materials. 5, Flammability: refers to the insulation material in contact with the flame to resist combustion or leave the flame to prevent the ability to continue to burn. With the increasing use of insulating materials, its flammability requirements are more important, people through various means to improve and improve the insulation

Q: Who knows what are the ability of 1300 degrees above the high temperature, insulation materials?: Such as tungsten, molybdenum, tantalum, niobium, vanadium, chromium, titanium, zirconium and other refractory metals and rare earth metal borides, carbides, nitrides, silicides, phosphides and sulfides; the latter such as boron carbide, Silicon carbide, boron nitride, silicon nitride, boron phosphide, silicon phosphide and the like. The latter has a very important use, can be used as high temperature refractory materials (such as abrasive, mold, nozzle, high temperature thermocouple casing), heat-resistant materials (such as rocket structure components, nuclear engineering materials, electric components), electrical materials Such as high temperature thermocouple, ignition electrode), in addition to chemical resistance materials and hard materials.

Q: What is the insulating material in the middle of the connecting wire?: With a transparent tape isolation, with hot melt adhesive fixed thread, with heat shrink tube insulation, a lot of ways ah.

Q: What are the gas insulation materials?: Gas insulation material refers to air, nitrogen, sulfur hexafluoride and other gases

Q: Wear-resistant, high temperature, insulation materials which: Alumina - high temperature, corrosion resistance, wear resistance. Good electrical insulation 1600 ℃. For crucible, high temperature thermocouple casing, knives, mold and so on. Silicon nitride - has good high temperature strength, thermal expansion coefficient is small, high thermal conductivity, thermal shock resistance, the use of temperature as alumina, good electrical insulation. 1200 ℃ still have a high hardness. For mechanical seal ring, thermocouple casing, steam turbine blades and so on. Silicon carbide - high temperature strength, 1400 ℃ when the bending strength of (500 ~ 600) MPa. For the nozzle, furnace tubes, high temperature bearings, high temperature heat exchangers and so on.

Q: What is the thermal aging and electrical aging of insulating materials?: Environmental aging, also known as atmospheric aging, is due to ultraviolet light, ozone, salt spray, acid and other factors caused by pollution of chemical aging, which is the main reason for ultraviolet light. Thermal aging more common in low-voltage electrical appliances, the mechanism is under the action of temperature, the insulating material in some volatile components escape, the internal components of oxidative cracking, thermal cracking, hydrolysis, molecular chain polymerization and other chemical changes, and gradually lose insulation properties.

Q: What are the electrical insulation materials: Electrical insulation materials are wood, cotton, paper, oily paint, asphalt paint, polyester film, glass cloth, mica, glass fiber, asbestos, composite silicon organic polyester paint, quartz, glass, porcelain material.

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