Special Sized Mica Parts Used as Lining Plate in High Temperature Industry

Special Sized Mica Parts Used as Lining Plate in High Temperature Industry

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Loading Port:: Shanghai

Payment Terms:: TT OR LC

Min Order Qty:: 100 pc

Supply Capability:: 10000 pc/month

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1. Introduction:

Mica is a rigid substrate able to withstand very high temperatures and are suited for applications up to 500°F (260°C). Mica heating elements offer several distinct advantages over other flexible heater technologies, including extremely low leakage, lower material costs, and higher operating temperatures. Our mica heating element is made by detail order requirments.

2. Main features of Mica Parts:

Mica heating elements offer several distinct advantages over other flexible heater technologies, including extremely low leakage, lower material costs, and higher operating temperatures. Our mica heating element is made by detail order requirments.

3. Applications:

Typical applications of mica heating elements are air heaters, enclosure systems, food service equipment, process and packaging equipment.

4. Technical Parameters:

MICA SHEET -----Technical data
ITEM		UNIT	RM	RP	RM-T	RP-T	FM	FP
Hardness			Rigid	Rigid	Rigid	Rigid	Flexible	Flexible
Mica paper			Muscovite	Phlogopite	Muscovite	Phlogopite	Muscovite	Phlogopite
Thickness		mm	0.1-2.0	0.1-2.0	3.0-50	3.0-50	0.1-2.0	0.1-2.0
Mica content		%	≥90	≥90	>88	>88	≥90	≥90
Bond Content		%	<10< span="">	<10< span="">	<12< span="">	<12< span="">	<10< span="">	<10< span="">
Density		g/m 3	1.6~2.45	1.6~2.45	2.1~2.4	2.1~2.4	1.6~2.45	1.6~2.45
Heat Resistant	Continuous	℃	500	700	500	700	500	700
Heat Resistant	Peak	℃	700	900	700	900	700	900
Heat loss at 500℃		%	<1< span="">	<1< span="">	<1< span="">	<2< span="">	<1< span="">	<1< span="">
Heat loss at 700℃		%	<2< span="">	<2< span="">	<1< span="">	<2< span="">	<2< span="">	<2< span="">
Flexural strength		Mpa	>160	>140	—	—	<1< span="">	<1< span="">
Water absorption 24h/23°C		%	<1< span="">	<1< span="">	<1< span="">	<2< span="">	—	—
Dielectric strength		KV/mm	>20	>20	>15	>15	>15	>15
Volume Resistivity	23℃	ΩNaN	>10¹⁷	>10¹⁷	>10¹⁷	>10¹⁷	—	—
Volume Resistivity	500℃	ΩNaN	>10¹²	>10¹²	>10¹²	>10¹²	—	—
Smoking Test		s	<4< span="">	<4< span="">	—	—	—	—

FAQ

We have organized several common questions for our clients,may help you sincerely：

--------What is the use of mica parts?

Mica laminate and washers made of our own high quality mica plates are used for home appliances, electro-magnets, micro-sensitive control gear etc

---------Which type of mica parts we can produce?

1. Rigid mica parts or Flexible mica parts

2. Muscovite mica parts or phlogopite mica parts

3. Thin mica parts or thick mica parts

4. All the special sized mica parts need drawing.

----------what advantages of mica parts?

1. Good high voltage insulation materials

2. Do not easily break up

3. Easily produce special size

Q: What is the electrical performance of insulating materials: Such as the rated voltage, current, active power, reactive power, resistance, capacitance, inductance, conductance; semiconductor is famous, DC magnification, AC magnification, rectified current, reverse breakdown voltage, forward voltage , The junction voltage, the noise figure, the characteristic frequency, the cut-off frequency, the dissipation power ... the IC is also very large, the maximum working voltage, the op amp's pendulum speed, the bandwidth, the distortion coefficient, the ADC conversion rate, , The resolution of plastic in the field of electrical applications is extremely extensive, its role is mainly two aspects, one as electrical insulation materials, two for the mechanical structure of materials. These materials are used in the field of electrical engineering, mainly in the electrical, electrical and electrical industries.

Q: What is the 8 ° C rule for insulating materials?: Such as A-class insulation material limit working temperature of 105 ℃, when the ultimate operating temperature of 8 ℃, its life will be reduced by about half, which is 8 ℃ thermal deterioration rules.

Q: What kind of insulation is the insulating: Insulation is the core technology of aluminum substrate. Currently on the market most of the aluminum substrate insulation layer using epoxy resin, the advantages of this type of insulation is: good adhesion; drawback is: thermal resistance, dielectric strength is limited, it is difficult to meet the safety requirements. Such aluminum substrates are only suitable for low power density applications. High-end aluminum substrate insulation layer is generally composed of high thermal conductivity and high insulation ceramic powder filled with special polymer composition.

Q: Who knows what are the ability of 1300 degrees above the high temperature, insulation materials?: Where the ablative material is also high temperature resistant material. For example, in the 300 ~ 600 ℃, in the air to maintain its mechanical strength, chemical resistance and so on.

Q: What insulating materials do you need for power tools?: Reinforced insulation: the voltage between the live parts and the accessible housing is 3750V, such as the voltage between the brush and the cover surface; double insulation: basic insulation + additional insulation. Main insulating material: green paper or DMD Insulation paper for basic insulation; shaft insulation and plastic housing for additional insulation; rotor insulation end plate, stator insulation end plate, used to control the creepage distance and electrical clearance; brush grip bakelite powder, used to strengthen the insulation; other parts (Power plugs, commutators, switches, etc.) These are pressure requirements.

Q: What insulating materials are used for high frequency transformers?: Where the water is mainly a resin and solvent or resin, oil and solvent composition, is based on polymer polymer, under certain conditions can be cured into an insulating film or insulation of the important insulation material, applied to high-frequency transformers After the surface, the solvent evaporates, the resin or the resin and the oil form a smooth film, showing the original pattern of the object. Easy to dry and durable, and can acid and oil.

Q: What is the main purpose of insulating materials?: The role of insulating material is in the electrical equipment to separate the potential of the live part of the insulation, so the insulation material should first have a high insulation resistance and pressure strength, and to avoid leakage, breakdown and other accidents.

Q: What are the commonly used insulating materials?: Commonly used inorganic insulation materials are: mica, asbestos, marble, porcelain, glass, sulfur and so on, which can be divided into inorganic insulating materials, organic insulating materials and mixed insulating materials.

Q: Wear-resistant, high temperature, insulation materials which: Hexagonal boron nitride - good heat resistance, thermal stability, thermal conductivity, hardness is not high, the only easy machining of ceramics. Is the ideal heat dissipation material and high temperature insulation material. For high temperature containers, semiconductor thermal insulation materials, high temperature bearings, thermocouple casing. Cubic boron nitride - hardness close to the diamond, excellent wear-resistant materials. For high-speed cutting tools, such as drawing die.

Q: What is the thermal aging and electrical aging of insulating materials?: Insulation materials in electrical equipment during the operation, due to the long-term effects of various factors, there will be a series of irreversible physical and chemical changes, resulting in its electrical performance and mechanical properties decline, commonly known as aging. There are many factors that affect the aging of insulating materials. The main aging forms are environmental aging, heat aging and electrical aging.

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