DUCTILE IRON PIPES C Class DN400
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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:
(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.
(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.
(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.
(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.
(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.
(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.
- Q: The difference between ductile iron pipe and UPVC drain pipe
- UPVC tube or rigid polyvinyl chloride pipe, U-PVC pipe, is a kind of strong corrosion resistance, acid and alkali salt oil medium erosion, light quality, has certain mechanical strength, good hydraulic conditions, convenient installation, but easy to aging, high temperature resistant, but can not withstand the impact, applied to the domestic water system, DN50 pipe connection DN65, using a ring connected with the above.
- Q: How do ductile iron pipes perform in cold weather conditions?
- Ductile iron pipes perform well in cold weather conditions due to their exceptional strength and durability. Unlike other materials, ductile iron pipes have a high resistance to freeze-thaw cycles, preventing them from cracking or breaking in freezing temperatures. Additionally, the material's flexibility allows for minimal expansion and contraction, ensuring stability even in extreme cold. Overall, ductile iron pipes are a reliable choice for cold weather environments.
- Q: Can ductile iron pipes be used in agricultural applications?
- Yes, ductile iron pipes can be used in agricultural applications. Ductile iron pipes have excellent strength and durability, making them suitable for various agricultural purposes. They can be used for irrigation systems, water supply pipelines, and drainage systems in farms and agricultural fields. Ductile iron pipes are resistant to corrosion and have a long lifespan, which is crucial for agricultural applications where the pipes are exposed to various environmental factors and chemicals. Additionally, ductile iron pipes have the ability to withstand high-pressure water flow, making them ideal for transporting water for irrigation purposes. Overall, ductile iron pipes are a reliable and efficient choice for agricultural applications due to their strength, durability, corrosion resistance, and ability to handle high-pressure water flow.
- Q: General cast iron prices now
- Regular cast iron prices now range between 5000 and 8000.Ductile iron is a kind of high strength cast iron material developed in 50s twentieth Century, its comprehensive performance is close to the steel, it is based on its excellent performance, has been successfully used in casting complex stress, strength, toughness and wear resistance requirements of the higher parts. Nodular cast iron has developed rapidly to be second only to grey cast iron and widely used as cast iron material. The so-called "iron instead of steel", mainly refers to ductile iron.
- Q: Can ductile iron pipes be used for geothermal heating and cooling systems?
- Yes, ductile iron pipes can be used for geothermal heating and cooling systems. Ductile iron pipes are known for their strength and durability, making them suitable for underground applications like geothermal systems. They can withstand the high temperatures and pressure variations associated with geothermal heating and cooling, making them a reliable choice for this purpose.
- Q: What is the expected abrasion resistance of ductile iron pipes?
- Ductile iron pipes possess a high level of abrasion resistance, which is widely acknowledged. These pipes are renowned for their durability and strength, making them suitable for a range of applications, such as the conveyance of water, sewage, and other fluids. The composition of ductile iron pipes, containing significant amounts of carbon and silicon, contributes to their ability to withstand abrasion. The design of ductile iron pipes is specifically tailored to withstand the abrasive forces that can arise during fluid transportation. These pipes feature a smooth internal surface, which reduces friction and minimizes the risk of abrasion. Moreover, the inherent toughness and resistance to wear and tear exhibited by the material make ductile iron pipes less susceptible to damage caused by abrasive particles or debris present in the fluid flow. However, it is crucial to understand that the expected abrasion resistance of ductile iron pipes can vary depending on several factors, including the velocity and nature of the transported fluid, the presence of corrosive substances, and the installation conditions. In certain instances, additional protective measures, like linings or coatings, may be necessary to bolster the pipes' resistance to abrasion. In conclusion, ductile iron pipes are renowned for their exceptional abrasion resistance, but it is always advisable to consider specific application requirements and seek advice from experts to ensure the appropriate selection and installation of the pipes, thereby guaranteeing optimal performance and longevity.
- Q: How does ductile iron pipe perform in areas with high soil compaction?
- Areas with high soil compaction benefit greatly from the exceptional performance of ductile iron pipe. One of its key advantages lies in its high strength and durability, enabling it to withstand heavy loads and pressures. In regions where soil compaction is prevalent, leading to ground movement and settling, ductile iron pipe's superior structural integrity guarantees its intactness and effective handling of stress. Moreover, ductile iron pipe exhibits excellent resistance to corrosion, which is especially crucial in areas with high soil compaction. The compacted soil often contains elevated levels of moisture or chemicals that may accelerate the corrosion process. Ductile iron's inherent resistance to corrosion ensures the pipe maintains its integrity over time, even in challenging soil conditions. Flexibility is another advantage of ductile iron pipe. This material possesses a high degree of flexibility, enabling it to absorb and distribute external loads more efficiently. In areas with high soil compaction, where the ground may shift or settle, ductile iron's flexibility minimizes the risk of pipe failure or damage. Additionally, ductile iron pipe boasts a smooth interior surface, enhancing its hydraulic performance. In regions with high soil compaction, where space for proper compaction around the pipe may be limited, the smooth interior reduces the likelihood of sediment buildup or clogging, ensuring efficient water flow. Overall, ductile iron pipe proves to be an excellent solution for areas with high soil compaction. Its strength, corrosion resistance, flexibility, and hydraulic performance establish it as a reliable and durable choice capable of withstanding the challenges presented by compacted soils.
- Q: What are the differences between cast iron pipes W and A?
- Type W: combination of both advantages of the connection type A interface has the advantages of high strength and convenient installation, because of the use of W type straight pipe and reduces the material cost and can be coupled with the design structure of the B type pipe is more compact than the A type pipe, saving installation space.
- Q: What is the expected external protection system for ductile iron pipes?
- The expected external protection system for ductile iron pipes typically includes a combination of coatings and cathodic protection. Coatings, such as fusion-bonded epoxy (FBE) or polyethylene, are applied to the external surface of the pipe to provide a barrier against corrosion and protect it from the surrounding environment. These coatings are highly resistant to moisture, chemicals, and abrasion, ensuring the longevity of the pipe. In addition to coatings, cathodic protection is often employed to further enhance the external protection of ductile iron pipes. Cathodic protection involves the use of sacrificial anodes or impressed current systems to create a protective electrical current that counteracts the corrosive effects on the pipe's surface. This technique helps prevent corrosion by ensuring that the ductile iron remains in a cathodic state, where it is less prone to degradation. The combination of coatings and cathodic protection provides a robust and comprehensive external protection system for ductile iron pipes. These measures effectively safeguard the pipes from corrosion, extending their service life and minimizing the need for costly repairs or replacements. Regular inspection and maintenance are also essential to ensure the ongoing effectiveness of the external protection system and to address any potential issues promptly.
- Q: Is the ambient temperature at minus 20 degrees better with grey cast iron or ductile iron?
- Ductile iron is good, its tensile properties are destined to withstand low temperatures, gray cast iron is a little bit worse.
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DUCTILE IRON PIPES C Class DN400
- Loading Port:
- China Main Port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- -
- Supply Capability:
- -
OKorder Service Pledge
OKorder Financial Service
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