• DUCTILE IRON PIPES C Class DN400 System 1
  • DUCTILE IRON PIPES C Class DN400 System 2
DUCTILE IRON PIPES C Class DN400

DUCTILE IRON PIPES C Class DN400

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


Q: What is the average cost of ductile iron pipes?
The cost of ductile iron pipes can differ based on factors like diameter, length, and location, resulting in varying averages. Typically, the price range for ductile iron pipes is $30 to $100 per linear foot. To illustrate, a 6-inch diameter ductile iron pipe that is 20 feet long could cost approximately $600 to $2,000. It is crucial to understand that these figures are approximations and subject to alteration due to market conditions, project specifications, and supplier pricing. Thus, it is advisable to consult local suppliers or contractors for precise pricing details regarding specific projects.
Q: Do ductile iron pipes require internal lining for potable water applications?
Yes, ductile iron pipes do require internal lining for potable water applications. This is because the iron used in these pipes can react with the water and potentially contaminate it. Internal lining acts as a barrier between the water and the iron, preventing any chemical reactions and ensuring the water remains safe for consumption.
Q: Are ductile iron pipes susceptible to external loading or pressure?
Ductile iron pipes, just like any other material, are susceptible to external loading or pressure. They possess a certain level of strength and tolerance to endure external forces. However, excessive external loading or pressure can result in the deformation or failure of these pipes. To avoid any harm caused by external loading, it is crucial to ensure proper installation and support of ductile iron pipes. Furthermore, the design and engineering of the pipeline system should take into account the expected external loading and pressure to guarantee the pipes' effectiveness in handling the anticipated conditions. Regular inspections and maintenance play a vital role in detecting and resolving issues associated with external loading or pressure that may arise over time.
Q: Can ductile iron pipe be used for gas distribution systems?
Yes, ductile iron pipe can be used for gas distribution systems. Ductile iron is a strong and durable material that is resistant to corrosion, making it suitable for underground applications. It has been widely used in gas distribution systems for many years due to its ability to withstand high pressure and provide a reliable and long-lasting solution. Additionally, ductile iron pipes are known for their flexibility, which allows for easier installation and maintenance. However, it is important to ensure that the specific requirements and standards of gas distribution systems are met when using ductile iron pipes to ensure the safety and efficiency of the system.
Q: Are ductile iron pipes suitable for use in desalination plants?
Yes, ductile iron pipes are suitable for use in desalination plants. Ductile iron is known for its high strength and durability, making it capable of withstanding the harsh conditions and corrosive nature of desalination processes. Additionally, ductile iron pipes have excellent resistance to internal and external corrosion, making them a reliable choice for transporting the high-pressure brine and freshwater in desalination plants.
Q: How can the connection of ductile iron pipe elbow be convenient for connecting?
Ductile cast iron pipe in the groove pipe connection technology is also called the lathedog connection technology, has become the most liquid and gas pipeline connection technology, although this technology is later than foreign in domestic development time, but because of its advanced technology, domestic market quickly received. Since 1998, it has been developed and applied in just a few years. It has gradually replaced two traditional ways of pipe connection, such as flange and welding. Not only technically more mature, the market is generally recognized, but also by the national laws and regulations actively guide the policy. The application of grooved pipe connection technology makes the complex pipe connection procedure simple, fast and convenient. Took a big step forward in pipeline connection technology.
Q: What are the different types of joints used in ductile iron pipes?
Ductile iron pipes commonly utilize various types of joints to achieve secure and leak-proof connections between pipe sections. Here are some of the frequently employed joint types: 1. Push-on joint: This joint type offers easy installation without the need for specialized tools. It entails lubricating the gasket on one pipe end and inserting it into the socket of the adjacent pipe. The gasket ensures a tight seal to prevent any leakage. 2. Mechanical joint: Consisting of a gland and a follower gasket, this joint type involves placing the gland over the spigot end of one pipe and inserting the follower gasket into the bell end of the neighboring pipe. Bolts and nuts are then used to tighten the gland, compressing the gasket and creating a secure joint. 3. Restrained joint: In applications requiring restraint against axial movement or pressure thrust, this joint type is utilized. Typically, it involves a mechanical joint combined with additional components like tie rods, thrust blocks, or restrained couplings to provide the necessary restraint. 4. Flanged joint: Large diameter ductile iron pipes often employ flanged joints. They consist of a flange on one pipe end and a mating flange on the other pipe end. The two flanges are bolted together, establishing a robust and secure connection. Flanged joints enable easy disassembly and reassembly when necessary. 5. Welded joint: Welded joints are created by fusing the ends of two pipes together using heat and pressure. This type of joint ensures a permanent and strong connection. Welded joints are commonly employed in underground or buried applications where long-term durability is a crucial factor. It is essential to consider factors such as pipe diameter, application, and project requirements when selecting the appropriate joint type. Consulting with a professional engineer or referring to the manufacturer's guidelines is recommended to ensure the suitable joint type is chosen for ductile iron pipes.
Q: Can ductile iron pipes be used for underground mining applications?
Underground mining applications can indeed utilize ductile iron pipes. Ductile iron, renowned for its robustness, is capable of enduring the demanding conditions and weighty burdens that mining ventures entail. This material exhibits remarkable resistance to corrosion and possesses the capacity to withstand high-pressure and high-temperature settings. Furthermore, ductile iron pipes offer flexibility, facilitating effortless installation and maintenance, rendering them fitting for underground mining applications that prioritize mobility and adaptability. In summary, ductile iron pipes present a dependable and economical option for underground mining operations.
Q: What is the difference between cast iron pipe and seamless steel pipe and galvanized steel pipe?
Cast iron pipe: cast pipe made of cast iron. Cast iron pipes are used for water supply, drainage and gas transmission lines. They include cast iron pipes and pipe fittings. Labor intensity is small. According to the casting method, it is divided into continuous cast iron pipe and centrifugal cast iron pipe, in which the centrifugal cast iron pipe is divided into sand mould and metal type two kinds. Divided into gray cast iron pipe and nodular cast iron pipe according to different material. According to the interface form, it is divided into flexible interface, flange interface, self anchored interface, rigid interface and so on. Among them, the flexible iron pipes rubber sealing ring; flange interface cast iron pipe flange fixed in the rubber pad, the flange gasket sealing; rigid interface cast iron pipe socket is large, straight pipe is inserted, sealed with cement, this technology has been basically eliminated.
Q: What are the typical joint restraint systems used in ductile iron pipes?
The typical joint restraint systems used in ductile iron pipes are mechanical joint restraints, push-on joint restraints, and restrained joint systems. These systems are designed to prevent pipe separation and movement at the joints, ensuring the integrity and stability of the pipeline.

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