DUCTILE IRON PIPES C Class DN1400
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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:
(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.
(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.
(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.
(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.
(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.
(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.
- Q: Can ductile iron pipes be used for geothermal systems?
- Indeed, geothermal systems can utilize ductile iron pipes. Renowned for their strength, durability, and resistance to corrosion, ductile iron pipes prove fitting for diverse applications, including geothermal systems. With the ability to withstand elevated temperatures and fluctuations in pressure, commonly encountered in geothermal systems, these pipes excel. Moreover, they possess exceptional thermal conductivity, facilitating efficient heat transfer between the geothermal fluid and the surrounding environment. Consequently, ductile iron pipes represent a feasible choice in transporting geothermal fluids within geothermal systems.
- Q: Can ductile iron pipes be used for underground parking lot drainage?
- Ductile iron pipes are indeed suitable for drainage in underground parking lots. This robust material is frequently utilized in underground piping systems due to its strength and durability. It exhibits exceptional resistance to corrosion, making it an ideal choice for situations where the pipes will come into contact with moisture and water. Furthermore, ductile iron pipes possess considerable tensile strength, enabling them to bear heavy loads and endure the pressure exerted by vehicles in a parking lot. Consequently, opting for ductile iron pipes for underground parking lot drainage ensures a dependable and enduring solution.
- Q: Can ductile iron pipes be used in contaminated groundwater systems?
- Contaminated groundwater systems can indeed utilize ductile iron pipes. Renowned for their strength and durability, ductile iron pipes are versatile and applicable in various settings, including water and wastewater systems. These pipes possess corrosion-resistant properties that safeguard against both internal and external corrosion, thus ensuring reliable water transportation, even in the presence of contaminated groundwater. When addressing contaminated groundwater, it becomes imperative to assess the extent and nature of the contamination. Ductile iron pipes exhibit resistance to numerous common chemicals typically found in groundwater, including specific acids and alkalis. However, in instances of severe or specific chemical contamination, it may be necessary to explore alternative pipe materials that offer superior resistance to those particular substances. Moreover, the proper installation and maintenance of ductile iron pipes are vital for their long-term performance within contaminated groundwater systems. Regular inspections, cleaning, and the use of suitable protective coatings can effectively mitigate any potential risks associated with contamination. In conclusion, ductile iron pipes can be effectively employed in contaminated groundwater systems, provided that the level and type of contamination fall within acceptable limits and appropriate installation and maintenance practices are observed. It is always advisable to seek guidance from experts and consider local regulations and guidelines when determining the suitability of pipe materials in specific groundwater systems.
- Q: What is the relationship between the mechanical properties of spheroidal graphite cast iron and its spheroidization rate?
- Poor balling and poor performance. Can do under tensile. General level three or four or more on it
- Q: Do ductile iron pipes require concrete encasement for support?
- Concrete encasement is typically necessary for providing support to ductile iron pipes. This encasement offers extra stability and strength, safeguarding the pipes against pressure-induced shifting or collapsing. Furthermore, it aids in evenly distributing the load along the pipe's length and shielding it from external forces like soil movement or heavy vehicular activity. In addition to these benefits, concrete encasement helps reduce the likelihood of corrosion or damage caused by external impacts, thereby ensuring the long-lasting durability of the ductile iron pipes.
- Q: How does ductile iron pipe handle changes in pipe diameter or size?
- Ductile iron pipe offers a convenient solution for dealing with alterations in pipe diameter or size. Its excellent flexibility and capacity to adapt to changes in pipe dimensions without compromising its structural integrity are a result of its unique composition, which contains a significant amount of graphite nodules that provide ductility and elasticity to the material. When faced with adjustments in pipe diameter or size, ductile iron pipe can be easily manufactured or modified to meet specific requirements. It can be cast or fabricated in different diameters and lengths, allowing for seamless integration and adaptability within a pipeline system. This versatility proves particularly advantageous when connecting different pipe sizes or making alterations to the pipeline layout. Furthermore, the superior mechanical properties of ductile iron pipe enable it to withstand the stresses and forces associated with changes in pipe diameter or size. It possesses high tensile strength, impact resistance, and durability, ensuring its ability to handle the internal and external pressures exerted on the pipe during operations. Moreover, the jointing systems employed with ductile iron pipe contribute to its ability to handle changes in diameter or size. Various joint types, including push-on, restrained, or mechanical joints, provide secure and leak-free connections between different pipe sections. These joints facilitate easy assembly and disassembly, enabling efficient adjustments to the pipe diameter or size as required. In conclusion, ductile iron pipe is well-equipped to handle changes in pipe diameter or size due to its inherent flexibility, adaptability, and robustness. Its composition, manufacturing capabilities, and jointing systems all contribute to its capacity to accommodate variations in pipe dimensions without compromising its performance.
- Q: Do rigid cement cast iron pipes need cement piers?
- Ductile iron pipes mainly called centrifugal ductile iron pipe, it has the properties of nature, iron and steel, excellent corrosion resistance, good ductility, good sealing effect, simple installation, mainly for municipal, industrial and mining enterprises, water supply, gas, oil etc.. Water supply pipe is the first choice, with high cost performance. Compared with the PE pipe, from the installation time, ductile pipe PE pipe installation is simple and rapid, and after the installation of internal and external pressure bearing better tightness and corrosion resistance; from the point of view, ductile pipe sealing better after installation, but also can improve the corrosion resistance of corrosion protection through a variety of means; from the hydraulic performance, because ductile pipe specifications generally refers to the inner diameter of PE pipe diameter specifications generally refers to the same specifications, because under the condition of ductile pipe can achieve greater runoff; from the installation and maintenance cost, ductile pipe have more favorable price. The main components of ductile iron pipes are carbon, silicon, manganese, sulfur, phosphorus and magnesium. The inner wall of zinc spray, anti-corrosion materials such as cement mortar.
- Q: What are the advantages and disadvantages of spheroidal graphite cast iron?
- Compared with cast iron, ductile iron has an absolute advantage in strength. The tensile strength of ductile iron is 60K, while the tensile strength of cast iron is only 31k. The yield strength of ductile iron is 40K, while the cast iron does not show yield strength, and eventually breaks. The strength to cost ratio of ductile iron is far superior to that of cast iron.
- Q: How are ductile iron pipes protected against erosion caused by high-velocity flow?
- Ductile iron pipes are protected against erosion caused by high-velocity flow through various methods and techniques. One common method is the application of protective coatings on the inner surface of the pipes. These coatings create a barrier between the flowing water and the pipe material, reducing the abrasive effects of the high-velocity flow. The coatings used may include epoxy, polyurethane, or cement-mortar lining, depending on the specific requirements of the application. Additionally, manufacturers often design the pipes with increased wall thickness in areas that are prone to erosion, such as bends or areas where the flow velocity is highest. This extra thickness provides additional strength and resistance against erosion. Another technique used to protect ductile iron pipes from erosion is the implementation of flow control devices, such as flow deflectors or velocity-reducing fittings. These devices help to redirect the flow and reduce its velocity, thereby minimizing the impact on the pipe walls. Regular maintenance and inspections are also crucial in preventing erosion. By monitoring the condition of the pipes and identifying any signs of erosion early on, appropriate measures can be taken to address the issue before it escalates. This may involve repairing or replacing damaged sections of the pipes, as well as implementing erosion control measures such as sediment filters or flow restrictors. Overall, a combination of protective coatings, design considerations, flow control devices, and proactive maintenance strategies are employed to ensure that ductile iron pipes are adequately protected against erosion caused by high-velocity flow.
- Q: Can ductile iron pipe be used for stormwater management systems?
- Yes, ductile iron pipe can be used for stormwater management systems. Ductile iron pipe is commonly used in various applications, including stormwater drainage systems. It is known for its strength, durability, and resistance to corrosion, making it ideal for withstanding the harsh conditions of stormwater management. Additionally, ductile iron pipe is easily installed and maintained, making it a cost-effective choice for stormwater management systems. Overall, ductile iron pipe is a reliable and suitable option for constructing stormwater management systems.
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DUCTILE IRON PIPES C Class DN1400
- Loading Port:
- China Main Port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- -
- Supply Capability:
- -
OKorder Service Pledge
OKorder Financial Service
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