DUCTILE IRON PIPE DN1100 K8/C/K9 System 1

DUCTILE IRON PIPE DN1100 K8/C/K9 System 2

DUCTILE IRON PIPE DN1100 K8/C/K9

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Specification:

1) The standard of pipe: ISO2531:1998, K9

2) Effective length: 6m

3) Inner cement line: Portland cement line as per ISO4179

4) Zinc coating: at least 130g/m² as per ISO8179

5) Bitumen painting: at least 70um as per ISO8179

6) With 100% quantity of NBR ring, or SBR ring, or EPDM ring as per ISO4633

7) DN80mm-800mm

8) High strength, lighter than grey iron, good corrosion resistance, no furring, small flow resistance, easy fixing, long life tome about 100 yeas

9) Produced by Hangzhou chunfeng machine

10) Checked by automatic inspection equipment

11) Composition:

Chemical composition
Chemical composition	Ductile Cast Iron Pipe (%)	Grey iron pipe (%)	Steel pipe (%)
C	3.5-4.0	3.2-3.8	0.1-0.2
Si	1.9-2.6	1.4-2.2	0.15-0.4
Mn	0.15-0.45	0.4-0.6	0.3-0.6
P	≤0.06	≤0.3	0.02-0.03
S	≤0.02	≤0.1	0.02-0.03
Mg	0.03-0.06

12) Feature:

Mechanical properties
	Ductile Cast Iron Pipe	Grey Iron Pipe	Steel Pipe
Tensile Strength(Mpa)	≥420	150-260	≥400
Yield Strength(Mpa)	≥300	No Confirmation	No Confirmation
Bending Strength(Mpa)	≥590	200-360	≥400
Elongation (%)	≥10	Neglected	≥18
Brinell Hardness(HBS)	≤230	≤230	About 140

13) T type mechanical joint

14) Packing: in bulk or container

Q: What material is the cutting tool for ductile iron?: They are all hard alloy materials, all of which are CVD coatings, but the products produced by different manufacturers will be very different.

Q: Are ductile iron pipes suitable for power plant applications?: Yes, ductile iron pipes are suitable for power plant applications. Ductile iron pipes are known for their high strength and durability, making them capable of withstanding the high-pressure and high-temperature conditions typically found in power plants. Additionally, ductile iron pipes have excellent corrosion resistance, which is crucial in power plant environments where water and chemicals are often present.

Q: What are the typical installation methods for ductile iron pipe?: The typical installation methods for ductile iron pipe include trenching, horizontal directional drilling, and jacking. In trenching, a trench is excavated and the pipe is laid and supported on a bed of aggregate. Horizontal directional drilling involves drilling a pilot hole underground and then pulling the pipe through the hole. Jacking is a method where the pipe is pushed into the ground using hydraulic jacks.

Q: Can ductile iron pipes be used for agricultural applications?: Yes, ductile iron pipes can be used for agricultural applications. Ductile iron is a strong and durable material that is resistant to corrosion, making it suitable for various agricultural purposes. These pipes can be used for irrigation systems, drainage systems, water supply systems, and other agricultural infrastructure projects. Ductile iron pipes have a high tensile strength and can withstand the external pressures and stress that may occur in agricultural environments. Additionally, they have a long lifespan, reducing the need for frequent replacements, and are capable of handling high water flow rates. Therefore, ductile iron pipes are a reliable choice for agricultural applications.

Q: How are ductile iron pipes protected against freeze-thaw cycles?: Several measures are taken to protect ductile iron pipes from freeze-thaw cycles. Firstly, the material used in these pipes is naturally resistant to low temperatures, allowing them to withstand freezing conditions without becoming brittle or prone to cracking. Furthermore, a protective layer such as cement mortar lining or polyethylene encasement is often applied to the pipes. This extra barrier helps insulate the pipe and prevents direct contact between the iron and the surrounding environment, reducing the risk of freeze-thaw damage. Moreover, ductile iron pipes are designed with joints that allow for movement and flexibility. This design feature helps accommodate any expansion or contraction that may occur during freeze-thaw cycles, minimizing the risk of pipe breakage or damage caused by freezing water pressure. Proper installation practices, including sufficient bedding and backfilling, are also crucial in protecting ductile iron pipes from freeze-thaw cycles. Adequate support and suitable materials surrounding the pipes help minimize the impact of freezing temperatures on the structural integrity of the pipes. Regular inspection and maintenance of ductile iron pipes are essential for identifying any potential issues resulting from freeze-thaw cycles. Periodic assessments can detect signs of damage or deterioration, allowing for timely repairs or replacement to prevent further damage. In conclusion, ductile iron pipes are safeguarded against freeze-thaw cycles through the material's inherent resistance, protective coatings, flexible joints, proper installation practices, and regular maintenance. These measures collectively ensure the durability and longevity of ductile iron pipes, even in cold weather conditions.

Q: What are the different methods for tapping ductile iron pipe?: There are several methods for tapping ductile iron pipe, including hot tapping, mechanical tapping, and electrofusion tapping. Hot tapping involves drilling into the pipe while it is still in service and creating a connection without interrupting the flow. Mechanical tapping uses mechanical equipment to create a threaded or grooved connection on the pipe. Electrofusion tapping uses an electrofusion saddle to create a connection by fusing a fitting onto the pipe.

Q: What are the different lining thickness options for ductile iron pipe?: The different lining thickness options for ductile iron pipe typically depend on the specific application and the requirements of the project. The most common lining options for ductile iron pipe include cement mortar lining, polyurethane lining, and polyethylene lining. Cement mortar lining is one of the oldest and most widely used lining options for ductile iron pipes. It involves applying a layer of cement mortar to the inner surface of the pipe, which provides protection against corrosion and enhances the hydraulic performance of the pipe. The thickness of cement mortar lining can vary, typically ranging from 3mm to 6mm. Polyurethane lining is another popular choice for ductile iron pipes, especially in applications where resistance to abrasion and chemical attack is required. Polyurethane linings are typically applied using a spray or casting method, and the thickness can vary depending on the specific requirements of the project. Generally, polyurethane linings can range from 1mm to 4mm in thickness. Polyethylene lining is a relatively newer technology for ductile iron pipes and is commonly used in applications where resistance to chemical corrosion is necessary. Polyethylene linings are typically applied using a rotational lining process, where a layer of molten polyethylene is evenly distributed on the internal surface of the pipe. The thickness of polyethylene lining can vary from 2mm to 8mm, depending on the specific project requirements. It is important to note that the lining thickness can be customized based on the specific requirements of the project, such as the corrosiveness of the transported fluid, the operating conditions, and the desired service life of the pipe. Consulting with a qualified engineer or pipe manufacturer is recommended to determine the most suitable lining thickness for a particular application.

Q: What is the expected bending stress capacity of ductile iron pipes?: The expected bending stress capacity of ductile iron pipes varies depending on the specific grade and size of the pipe, as well as factors such as installation conditions and external loads. However, ductile iron pipes generally have high strength and flexibility, allowing them to withstand significant bending stresses. It is recommended to refer to the manufacturer's specifications and engineering guidelines for a more accurate estimation of the bending stress capacity of a particular ductile iron pipe.

Q: Comparison of ductile iron pipe and spiral steel pipe: Can only be used for drainage pipe for comparison, other uses are not mentioned in the same breath.

Q: What does "K8" mean in ductile iron pipe grades?: 1 ductile iron pipe grade K8, on behalf of the ductile iron 8 grades, K refers to the wall thickness coefficient, the higher the grade, the greater the pressure, the lower the level, the less pressure to bear.2 wall thickness calculation formula: e=K (0.5+0.001DN).

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