• DUCTILE IRON PIPES C Class DN500 System 1
  • DUCTILE IRON PIPES C Class DN500 System 2
  • DUCTILE IRON PIPES C Class DN500 System 3
  • DUCTILE IRON PIPES C Class DN500 System 4
DUCTILE IRON PIPES C Class DN500

DUCTILE IRON PIPES C Class DN500

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


Q: How are ductile iron pipes protected against external soil loads?
Ductile iron pipes are protected against external soil loads through a combination of proper installation techniques and the use of protective coatings. The pipes are installed in a manner that allows for adequate support and backfilling, which helps distribute the external soil loads evenly. Additionally, these pipes are often coated with materials such as epoxy or polyethylene to provide a barrier between the pipe and the surrounding soil, preventing corrosion and damage from external forces. This protective coating ensures the longevity and durability of ductile iron pipes in underground applications.
Q: How can the internal and external walls of ductile iron pipes be protected from corrosion?
Internal walls can be painted anti-corrosion paint, exterior anti-corrosion can choose to paint, but also useful anti-corrosion tape, or do 3PE anti-corrosion, look at your anti-corrosion requirements, cost budget and other construction objective conditions.
Q: Can ductile iron pipes be used for bridge drainage systems?
Yes, ductile iron pipes can be used for bridge drainage systems. Ductile iron is a strong and durable material that is commonly used in various applications, including water and sewage systems. It has excellent corrosion resistance and can withstand heavy loads and pressure, making it ideal for bridge drainage systems. Additionally, ductile iron pipes have a smooth inner surface that allows for efficient water flow, preventing clogs and blockages. Therefore, ductile iron pipes are a suitable choice for bridge drainage systems due to their strength, durability, and ability to handle the required water flow.
Q: Are ductile iron pipes suitable for use in hydropower projects?
Yes, ductile iron pipes are suitable for use in hydropower projects. Ductile iron pipes have a high tensile strength and are resistant to corrosion, making them ideal for applications in hydropower projects where water flow and pressure are involved. They are capable of withstanding high pressure and are durable, ensuring long-term reliability and safety in hydropower systems. Additionally, ductile iron pipes are cost-effective compared to other materials like steel, making them a popular choice for hydropower projects. Overall, ductile iron pipes offer the necessary characteristics and performance qualities required for the demanding conditions of hydropower projects.
Q: Ductile iron pipes lined with cement mortar in the water (living water, water in the 6.9-7.3) in the early pH, why pH increased? How to solve this problem?
1, because of the bone in mortar, such as silicate products, there will be silicification reaction, in addition, there is the reaction of limestone in lime.2, cement mortar lining cover coating, that is, spray some paint! Some questions four are unavoidable
Q: Can cast iron pipes not be used for domestic water supply and drainage?
Can be used for life drainage, I last year to do the public construction, 24 layers of life and drainage on the cast iron pipe.
Q: How can the old water pipe ductile iron pipe be opened with three flanges?
Cast iron pipe is not good then did not take the treatment is not good in the local search do you master plumbing to the scene to see the actual situation, some teachers have you unexpected strain interpretation way.
Q: What is the minimum operating temperature for ductile iron pipes?
The minimum operating temperature for ductile iron pipes is typically -40 degrees Celsius. Ductile iron has excellent strength and ductility even in cold temperatures, making it suitable for a wide range of applications, including water and wastewater systems. However, it is important to note that the specific minimum operating temperature can vary depending on factors such as the specific grade of ductile iron used and the application requirements. It is always recommended to consult the manufacturer's specifications and guidelines to ensure proper usage and performance of ductile iron pipes in cold temperatures.
Q: Can ductile iron pipes be used for irrigation of golf courses?
Certainly, ductile iron pipes are applicable for the irrigation of golf courses. Renowned for their durability, strength, and resistance to corrosion, these pipes are suitable for a wide range of uses, including irrigation systems. They possess the ability to endure high-pressure water flow and are less prone to cracking or breaking when compared to alternative materials. Moreover, ductile iron pipes boast an extended lifespan, minimizing the necessity for frequent maintenance or replacement. Consequently, they represent a dependable option for the irrigation of golf courses, where a continuous and efficient water supply is imperative for sustaining healthy turf and landscaping.
Q: What is the expected corrosion rate of ductile iron pipes?
The expected corrosion rate of ductile iron pipes can vary depending on several factors, including the specific environment in which the pipes are installed, the pH and composition of the water or soil they come into contact with, and the presence of any corrosive substances or chemicals. In general, ductile iron pipes are known for their excellent resistance to corrosion compared to other materials such as cast iron or steel. This is due to the presence of a protective layer called a passive film, which forms naturally on the surface of the pipes when exposed to oxygen in the environment. This passive film acts as a barrier, preventing further corrosion from occurring. However, it is important to note that even ductile iron pipes can experience some level of corrosion over time, especially in aggressive or highly corrosive environments. The expected corrosion rate can range from very low to moderate, depending on the aforementioned factors. To ensure the longevity and performance of ductile iron pipes, it is recommended to implement proper maintenance and monitoring practices. This includes regular inspections, cleaning, and the application of protective coatings or linings when necessary. Additionally, implementing a cathodic protection system can further enhance the corrosion resistance of the pipes. Ultimately, it is important to consult with experts and professionals in the field of corrosion and pipe materials to accurately determine the expected corrosion rate of ductile iron pipes in a specific application or environment.

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