DUCTILE IRON PIPES C Class DN500
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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:
(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.
(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.
(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.
(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.
(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.
(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.
- Q:Can ductile iron pipes be used for underground utilities?
- Yes, ductile iron pipes can be used for underground utilities. Ductile iron is a strong and durable material that can withstand the pressure and load requirements of underground applications. It is commonly used for water and wastewater systems, gas distribution, and other underground utility infrastructure.
- Q:What is the expected deflection range for ductile iron pipes?
- The expected deflection range for ductile iron pipes can vary depending on several factors such as pipe diameter, wall thickness, soil conditions, and installation methods. Generally, ductile iron pipes have a higher deflection capacity compared to other materials like PVC or concrete pipes. For smaller diameter ductile iron pipes (up to 12 inches), the expected deflection range is typically around 2-3% of the pipe diameter. This means that a 12-inch ductile iron pipe could deflect up to approximately 0.24-0.36 inches. For larger diameter ductile iron pipes (greater than 12 inches), the expected deflection range can be slightly higher, ranging from 2-5% of the pipe diameter. This means that a 24-inch ductile iron pipe could deflect up to approximately 0.48-1.2 inches. It is important to note that these values are general estimates and should be verified with the manufacturer's specifications or engineering design guidelines for a specific project. Additionally, proper installation techniques and backfilling practices should be followed to ensure the pipe's structural integrity and prevent excessive deflection.
- Q:Can ductile iron pipes be used for pressure surge applications?
- Yes, ductile iron pipes can be used for pressure surge applications. Ductile iron pipes have excellent strength and durability, making them suitable for handling surge pressures caused by sudden changes in flow rates or water hammer events. They can withstand high internal pressures and have a high resistance to impact and fatigue. Additionally, ductile iron pipes have a smooth interior surface that allows for efficient flow of fluids, minimizing the potential for pressure surges. However, it is important to consider factors such as pipe size, wall thickness, and proper installation techniques to ensure the pipes can safely handle the specific pressure surge conditions in a given application. Consulting with a professional engineer or pipe manufacturer is recommended to determine the suitability of ductile iron pipes for pressure surge applications.
- Q:Can the underground cast iron pipes be connected with clamps to form buttress?
- The clamp hoop is a connecting device for connecting pipe fittings, valves and pipe fittings with grooves. Used in the fast joint between the role of tightening, the general two joints with gaskets, rubber, and silicone, ptfe.
- Q:Luo what effect of ductile cast iron
- Chromium can improve the hardness, strength and wear resistance of nodular iron, and increase bainite in bainite ductile iron.
- Q:How does ductile iron pipe handle ground movement and settlement?
- Ductile iron pipe is highly resilient and can effectively handle ground movement and settlement. Its flexibility and strength allow it to withstand external loads and pressure variations caused by ground shifts and settlement. The pipe's inherent ability to absorb and distribute stress ensures its stability, minimizing the risk of damage or failure due to ground movement. Additionally, ductile iron pipes are commonly installed with flexible joints that further accommodate ground shifts, providing a reliable and durable solution for underground applications.
- Q:Can ductile iron pipes be used for pressure relief systems?
- Yes, ductile iron pipes can be used for pressure relief systems. Ductile iron pipes are known for their strength, durability, and ability to withstand high pressures. They are commonly used in various applications, including pressure relief systems, where they can effectively handle and dissipate excess pressure to ensure the safety and functionality of the overall system.
- Q:Are ductile iron pipes suitable for wastewater systems?
- Yes, ductile iron pipes are suitable for wastewater systems. Ductile iron is a strong and durable material that is resistant to corrosion and can withstand the harsh conditions often found in wastewater systems. It has a high tensile strength, which allows it to handle the pressure and stress caused by the flow of wastewater. Additionally, ductile iron pipes are easy to install and have a long lifespan, making them a cost-effective choice for wastewater systems. Overall, ductile iron pipes are a reliable and suitable option for carrying wastewater in various applications.
- Q:Are ductile iron pipes suitable for wastewater treatment plants?
- Ductile iron pipes are highly suitable for wastewater treatment plants. They possess exceptional strength and durability, making them resistant to corrosion. Consequently, these pipes are an excellent choice for managing wastewater, which often contains corrosive elements. Moreover, ductile iron pipes boast remarkable tensile strength and can endure high pressure, critical for the transportation of wastewater in treatment plants. The flexibility of these pipes also permits easy installation and maintenance, ultimately reducing both cost and time required for wastewater treatment plants. In summary, ductile iron pipes are extensively utilized in wastewater treatment plants due to their durability, resistance to corrosion, and their ability to handle the challenging conditions present in such facilities.
- Q:How do ductile iron pipes handle ground movement or settlement?
- Ductile iron pipes are known for their exceptional strength and flexibility, which allows them to handle ground movement or settlement effectively. Ground movement or settlement refers to the natural shifting or settling of the earth's surface, which can put stress on underground infrastructure like pipes. When it comes to ground movement, ductile iron pipes have the advantage of being able to withstand and absorb the pressure and movement caused by the shifting soil. The ductility of the material allows the pipes to flex and bend to a certain degree without breaking. This flexibility helps to distribute the load and minimize the potential for damage. Moreover, ductile iron pipes have a high resistance to cracking or fracturing, even under extreme conditions. This resilience is due to the unique microstructure of the material, which provides excellent tensile strength and impact resistance. As a result, ductile iron pipes can withstand external forces and ground settlement without compromising their integrity. To further enhance their ability to handle ground movement or settlement, ductile iron pipes are often installed using flexible joints. These joints allow for slight movement and accommodate any shifting or settling of the ground. Additionally, proper bedding and backfilling techniques are employed during installation to provide additional support and stability. Overall, ductile iron pipes have a proven track record in handling ground movement or settlement. Their strength, flexibility, and resistance to cracking make them a reliable choice for underground infrastructure, ensuring the longevity and efficiency of water distribution systems.
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DUCTILE IRON PIPES C Class DN500
- Ref Price:
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- Loading Port:
- China Main Port
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- TT OR LC
- Min Order Qty:
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