Ductile Iron Pipe DN150
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Place of Origin: | China (Mainland) | Brand Name: | CMAX | Model Number: | T type / K type / Flange type |
Length: | 6m / 5.7m / Negotiable | Standard: | ISO2531 / EN545 / EN598 | Application: | Potable / Sewage water |
Diameter: | DN80~DN2200 | Shape: | Round | Hardness: | 230 |
Pipe Wall Thickness: | standard | Pull Strength: | 420 | Yield (≥ MPa): | 300 |
Material: | Ductile Iron | Type: | Centrifugal ductile cast iron pipe | Certification: | ISO2531 / EN545 / EN598 |
Outer Diameter: | 80-2200 | Thickness: | standard | Specification: | DN80~DN2200 |
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Ductile iron pipe is sized according to a dimensionless term known as the Pipe Size or Nominal Diameter (known by its French abbreviation, DN). This is roughly equivalent to the pipe's internal diameter in inches or millimeters. However, it is the external diameter of the pipe that is kept constant between changes in wall thickness, in order to maintain compatibility in joints and fittings. Consequently the internal diameter varies, sometimes significantly, from its nominal size. Nominal pipe sizes vary from 3 inches up to 64 inches, in increments of at least 1 inch, in the USA.
Pipe dimensions are standardised to the mutually incompatible AWWA C151 (U.S. Customary Units) in the USA, ISO 2531 / EN 545/598 (metric) in Europe, and AS/NZS 2280 (metric) in Australia and New Zealand. Although both metric, European and Australian are not compatible and pipes of identical nominal diameters have quite different dimensions.
Flanges are flat rings around the end of pipes which mate with an equivalent flange from another pipe, the two being held together by bolts usually passed through holes drilled through the flanges. A deformable gasket, usually elastomeric, placed between raised faces on the mating flanges provides the seal. Flanges are designed to a large number of specifications that differ because of dimensional variations in pipes sizes and pressure requirements, and because of independent standards development. In the U.S. flanges are either threaded or welded onto the pipe. In the European market flanges are usually welded on to the pipe. In the U.S. flanges are available in a standard 125 lb. bolt pattern as well as a 250 lb (and heavier) bolt pattern (steel bolt pattern). Both are usually rated at 250 psi (1,700 kPa). A flanged joint is rigid and can bear both tension and compression as well as a limited degree of shear and bending. It also can be dismantled after assembly. Due to the rigid nature of the joint and the risk of excessive bending moment being imposed, it is advised that flanged pipework is not buried.
Current flange standards used in the water industry are ANSI B16.1 in the USA, EN 1092 in Europe, and AS/NZS 4087 in Australia and New Zealand.
Ductile iron pipe is somewhat resistant to internal corrosion in potable water and less aggressive forms of sewage. However, even where pipe material loss and consequently pipe wall reduction is slow, the deposition of corrosion products on the internal pipe wall can reduce the effective internal diameter. A variety of linings are available to reduce or eliminate corrosion, including cement mortar, polyurethane and polyethylene. Of these, cement mortar lining is by far the most common.
Polyurethane (Plastic wrap) marginally protects piping made of ductile cast iron against corrosion and ensures meeting hygienic standards for drinking water at the same time in the early years. Polyurethane is used for both the inside lining and the outside coating. Because of polyurethane's elasticity, the coating remains intact even if the pipe is deformed. A major problem is that the poly wrap is not able to be uniformly installed or even installed without rips and creates isolated corrosion attacks. Corrosion Experts
Polyurethane coatings were first used in 1972.[citation needed] In comparison with other coatings, the internal polyurethane lining exhibits a high resistance to various different media such as drinking water, wastewater, de-mineralised water, industrial water and gas, as well as to aggressive solutions such as sulphuric acid. The polyurethane outside coating is suitable for all kinds of soil.
Polyurethane is a thermosetting plastic with no solvents, with a three-dimensionally linked molecular structure giving it mechanical stability. The polyurethane used for conating has the following standard properties, according to EN 545 and ISO 2531 standards.
- Q: Can ductile iron pipes be used in high-pressure applications?
- Yes, ductile iron pipes can be used in high-pressure applications. Ductile iron has excellent mechanical properties and high tensile strength, making it suitable for withstanding high-pressure conditions. Its inherent toughness and durability allow it to handle the stress and pressure exerted on the pipes, making it a reliable choice for various high-pressure applications.
- Q: Can ductile iron pipes be used for underground fuel storage systems?
- No, ductile iron pipes are not suitable for underground fuel storage systems. They are more commonly used for water and sewer applications due to their strength and durability in carrying liquids. Underground fuel storage systems require materials that are specifically designed to handle the corrosive nature of fuel and prevent leaks or contamination, such as double-walled fiberglass or steel tanks.
- Q: Can ductile iron pipes be used in areas with high levels of industrial effluents?
- Yes, ductile iron pipes can be used in areas with high levels of industrial effluents. Ductile iron is a type of cast iron that has enhanced flexibility and strength, making it highly resistant to corrosion and abrasion. This makes it suitable for handling various types of industrial effluents, including those with high levels of chemicals, acids, or other corrosive substances. Ductile iron pipes have a protective lining, such as cement mortar or polyethylene, which further enhances their resistance to chemical attack. These linings prevent the effluents from coming into direct contact with the iron material, ensuring the longevity and integrity of the pipes. Moreover, ductile iron pipes have been used extensively in industrial applications where corrosive environments are present. They have proven to be durable and reliable, with a long service life, even in challenging conditions. Proper maintenance and regular inspections are essential to ensure the continued performance of ductile iron pipes in areas with high levels of industrial effluents. It is crucial to consider the specific characteristics of the effluents and consult with experts or manufacturers to determine the most suitable pipe materials and linings for the particular industrial environment.
- Q: What is the excavation width of ductile iron pipes with diameters greater than 1400?
- Because of differences in depth and soil properties, the excavation width is differentUsually to ensure that the width of bottom surface on both sides of the 600 1400+ manual operation. (such a large pipe flange bolt, the tool is not easy to expand, so the need for manual operation. So wide)
- Q: What is the average diameter range of ductile iron pipes?
- The diameter of ductile iron pipes can vary depending on the application and industry standards. In general, there is a wide range of diameters available to meet different requirements. Ductile iron pipes can start from as small as 4 inches (100 mm) and go up to 64 inches (1600 mm) or even larger. These sizes are commonly used for water distribution, sewer systems, and infrastructure projects. It is important to consider factors such as local regulations, project specifications, and engineering considerations when determining the appropriate diameter range. Consult industry standards and relevant authorities for specific applications.
- Q: DN1800 can the length of ductile iron pipes be several meters? What is the total weight?
- In quality, the spheroidization of cast iron pipes is controlled to be 1-3 (spheroidization rate 80%), so the mechanical properties of the cast iron pipes, ductile iron pipes and finished product libraries can be better improved, with the nature of iron and the properties of steel.
- Q: What are some common applications for ductile iron pipe?
- Ductile iron pipe is commonly used in various applications including water and wastewater systems, underground drainage systems, oil and gas pipelines, industrial piping systems, and fire protection systems. Its strength, durability, and resistance to corrosion make it suitable for these applications, ensuring reliable and long-lasting performance.
- Q: Are there any special considerations for installing ductile iron pipe in rocky soils?
- Yes, there are special considerations for installing ductile iron pipe in rocky soils. The presence of rocks can pose challenges during the installation process as they can cause damage to the pipe or impede its proper alignment. Therefore, it is important to carefully assess the soil conditions and rock content at the installation site. Additional measures such as proper bedding and backfilling techniques, using protective coatings or linings, and employing specialized equipment may be necessary to ensure the durability and longevity of the ductile iron pipe in rocky soils.
- Q: How is ductile iron pipe protected against external corrosion?
- Ductile iron pipe is protected against external corrosion through a process called external coating. This involves applying a layer of protective coating, such as asphaltic or epoxy, on the outside surface of the pipe. The coating acts as a barrier, preventing moisture and corrosive substances from coming into contact with the iron, thus reducing the risk of corrosion. Additionally, cathodic protection methods, such as applying sacrificial anodes or using impressed current systems, may be employed to further enhance the corrosion resistance of the ductile iron pipe.
- Q: What is the expected hydraulic performance of ductile iron pipes?
- The expected hydraulic performance of ductile iron pipes is generally very high. Ductile iron pipes have a smooth inner surface that promotes efficient flow of fluids, resulting in low friction losses and high flow rates. They have excellent resistance to corrosion and abrasion, ensuring long-term performance in various water and wastewater applications. Ductile iron pipes also have a high tensile strength, allowing them to withstand high internal and external loads without deformation or failure. This makes them suitable for use in both above-ground and below-ground applications, including water distribution systems, sewage and wastewater transport, industrial piping, and irrigation systems. Furthermore, ductile iron pipes have the ability to adapt to ground movement and settle without breaking, thanks to their flexibility and resilience. This makes them a reliable choice in areas with unstable soil conditions or seismic activity. Overall, the expected hydraulic performance of ductile iron pipes is characterized by efficient flow, minimal pressure losses, durability, and the ability to withstand various external forces. These qualities make them a popular choice for water infrastructure projects, ensuring reliable and efficient transportation of fluids for a long service life.
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Ductile Iron Pipe DN150
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