• DUCTILE IRON PIPES C Class DN800 System 1
  • DUCTILE IRON PIPES C Class DN800 System 2
DUCTILE IRON PIPES C Class DN800

DUCTILE IRON PIPES C Class DN800

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


Q:Can ductile iron pipe be used for industrial wastewater applications?
Certainly, industrial wastewater applications can make use of ductile iron pipe. Renowned for its robustness, longevity, and corrosion resistance, ductile iron pipe proves itself suitable for a multitude of purposes, including wastewater systems. Its ability to withstand high pressure and endure demanding conditions renders it perfect for industrial wastewater applications that may involve abrasive or corrosive substances. Furthermore, the installation and maintenance of ductile iron pipe are effortless, resulting in reduced costs and guaranteed long-term dependability. Nevertheless, it remains crucial to carefully scrutinize the unique prerequisites of the wastewater application and seek guidance from professionals to ascertain the most fitting pipe material and design.
Q:What is the disadvantage of nodular cast iron in excess of silicon?
Therefore, the increase of silicon content in nodular iron greatly improves the strength index and reduces toughness. Ductile iron has a greater crystalline undercooling and a tendency to chill when treated by spheroidizing, and silicon reduces this tendency.
Q:Are ductile iron pipes suitable for underground installations?
Ductile iron pipes are well-suited for underground installations. They are made from a highly sturdy and durable material that can handle the various pressures and strains commonly found in underground environments. Moreover, they possess exceptional resistance to corrosion, which makes them an excellent choice for underground applications that might expose them to moisture, soil, and other corrosive elements. Additionally, these pipes have a high tensile strength, enabling them to withstand external loads and prevent cracking or breakage caused by ground movement or heavy traffic. Furthermore, ductile iron pipes have a longer lifespan compared to other materials, making them a cost-effective option for underground installations. On the whole, ductile iron pipes are a dependable and appropriate choice for underground applications because of their durability, corrosion resistance, and long-term performance.
Q:What's the difference between cast iron pipe and steel pipe?
Steel pipe is not only used to transport fluid and powder solid, exchange heat energy, and manufacture mechanical parts and containers, but also is an economic steel. It can reduce weight and save 20 to 40% of metal by using steel pipe to make building structure, network frame, prop and mechanical support. Moreover, it can realize factory mechanization construction. Using steel pipe to manufacture road bridge can not only save steel, simplify construction, but also greatly reduce the area of coating protective layer, save investment and maintenance cost.
Q:Can ductile iron pipes be used for wastewater treatment plants?
Yes, ductile iron pipes can be used for wastewater treatment plants. Ductile iron pipes are known for their strength and durability, making them suitable for handling the harsh and corrosive environment of wastewater treatment plants. These pipes can withstand high pressures and are resistant to corrosion, which is essential in handling wastewater and various chemicals involved in the treatment process. Ductile iron pipes also have the advantage of being easy to install and maintain, with a long service life. Therefore, they are commonly used in wastewater treatment plants for transporting and distributing wastewater throughout the facility.
Q:What are the specifications for the installation of water ball iron pipes?
Groove support: according to the groove soil, groundwater, slotted cross section, load conditions and other factors, the design requirements are firm and reliable, to prevent landslides, support, shall not impede the lower pipe and stable pipe.
Q:Can ductile iron pipes be used in areas with high groundwater levels?
Yes, ductile iron pipes can be used in areas with high groundwater levels. Ductile iron pipes are known for their durability and strength, making them suitable for various underground applications, including areas with high water tables. They have a robust construction that can withstand external pressures and corrosive environments, making them an excellent choice for water and wastewater systems in such areas.
Q:Can ductile iron pipes be used for bridge piers?
Yes, ductile iron pipes can be used for bridge piers. Ductile iron pipes are known for their high strength and durability, making them suitable for various applications, including bridge construction. They have excellent resistance to corrosion and can withstand heavy loads, making them a reliable choice for supporting bridge piers. Additionally, ductile iron pipes offer ease of installation and maintenance, which can be advantageous in bridge construction projects. However, it is important to consider the specific requirements and design specifications of the bridge before selecting ductile iron pipes as the material for bridge piers. Proper engineering evaluation and consideration of factors such as load capacity, soil conditions, and environmental factors are essential to ensure the suitability and safety of using ductile iron pipes for bridge piers.
Q:Do ductile iron pipes require cathodic protection?
Yes, ductile iron pipes do require cathodic protection. Cathodic protection is necessary to prevent the corrosion of ductile iron pipes, which can extend their lifespan and maintain their structural integrity. The protection is typically achieved through the use of sacrificial anodes or impressed current systems to counteract the natural corrosion process.
Q:There are several forms of flexible interfaces for Spigot Cast Iron Pipes
At present, the flexible interfaces include slip type rubber ring interface, R rubber ring interface, flexible mechanical interface, A type and flexible mechanical interface, K type.1. slip in rubber ring interfaceRubber ring and pipe are supplied by supply factory. A rubber ring is installed before the socket in the working surface and no tower water supply equipment Jack working surface cleaned, the rubber ring embedded concave socket tip in the rubber ring, and the exposed surface and the socket of the working face, coated with lubricant has no influence on the quality of the rubber ring. The water supply equipment socket end chamfering and rubber ring even after contact with special tool socket socket will push, push people to mark depth should be set in advance, before the festival, before the two push interface depth and review has been.

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