• DUCTILE IRON PIPES C Class DN800 System 1
  • DUCTILE IRON PIPES C Class DN800 System 2
DUCTILE IRON PIPES C Class DN800

DUCTILE IRON PIPES C Class DN800

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


Q: Can ductile iron pipe be used for water supply to remote areas?
Yes, ductile iron pipe can be used for water supply to remote areas. Ductile iron pipe is known for its durability, strength, and corrosion resistance, making it suitable for long-distance water supply systems. It can withstand challenging terrains and harsh weather conditions, ensuring reliable water supply to remote areas.
Q: How are ductile iron pipes repaired in case of damage?
Due to their high durability and strength, ductile iron pipes are commonly utilized in various applications. However, like any other materials, these pipes can sustain damage over time due to external influences or internal corrosion. In such instances, there exist several techniques available for repairing ductile iron pipes. One prevalent method is the trenchless repair technique, which allows for the restoration of the damaged section without the need for extensive excavation. This method typically employs specialized equipment to access and repair the affected area. Its advantages lie in minimizing disruption to the surrounding environment and reducing excavation costs. Another approach for repairing ductile iron pipes involves the application of epoxy lining. This process entails the use of epoxy resin to seal any cracks or leaks on the interior surface of the pipe. Epoxy lining is a cost-efficient and effective solution as it provides long-lasting repairs and enhances the overall condition of the pipe. In cases where the damage is severe or extensive, it may be necessary to replace the damaged section of the ductile iron pipe. This typically involves removing the compromised portion and installing a new pipe section. The replacement process may require excavation and can be more time-consuming and costly compared to other repair methods. Nonetheless, it guarantees a comprehensive and permanent solution for the damaged pipe. It is essential to note that the choice of repair method for ductile iron pipes depends on factors such as the extent of the damage and accessibility. Professional assessment and inspection play a crucial role in determining the most suitable repair technique. Consulting experienced pipeline repair specialists or civil engineers is highly recommended to ensure the most effective and durable repair solution for ductile iron pipes.
Q: Do ductile iron pipes require internal linings for potable water?
No, ductile iron pipes do not require internal linings for potable water. Ductile iron is a type of iron that has been treated to enhance its strength and flexibility. It is commonly used for water distribution systems due to its durability and resistance to corrosion. Unlike other materials, such as cast iron or steel, ductile iron pipes have a protective layer called a cement-mortar lining, which provides an effective barrier against corrosion and prevents the leaching of any harmful substances into the water. This lining is applied during the manufacturing process and is designed to withstand the corrosive properties of potable water, making internal linings unnecessary. Additionally, the smooth surface of ductile iron pipes helps to maintain the quality and flow of water without the need for additional linings.
Q: Are ductile iron pipes suitable for use in industrial applications?
Yes, ductile iron pipes are suitable for use in industrial applications. Ductile iron pipes are known for their high strength and durability, making them ideal for handling the demands of industrial environments. They are resistant to corrosion and can withstand high pressures and temperatures. Additionally, ductile iron pipes have excellent impact resistance, making them suitable for use in areas with heavy traffic or potential for mechanical damage. Their flexibility allows them to absorb vibrations and shocks, further enhancing their suitability for industrial applications. Overall, ductile iron pipes are a reliable and cost-effective choice for various industrial sectors such as water and wastewater treatment, mining, power generation, and chemical plants.
Q: How does ductile iron pipe compare to steel pipe in terms of durability?
Ductile iron pipe is generally considered to be more durable than steel pipe. It has superior strength and durability due to its unique microstructure, which allows it to withstand higher levels of pressure, impacts, and loads. Ductile iron pipe also has better corrosion resistance properties, making it less prone to rust and deterioration compared to steel pipe. Additionally, ductile iron pipe has a longer lifespan and requires less maintenance, making it a more reliable and durable choice for various applications.
Q: What is the expected deflection limit of ductile iron pipes?
The expected deflection limit of ductile iron pipes varies depending on several factors such as pipe diameter, wall thickness, and soil conditions. However, general industry standards suggest that ductile iron pipes should not exceed a deflection limit of 2% for underground installations. This means that the maximum allowable deflection would be 2% of the pipe's diameter. It is important to note that exceeding the deflection limit can lead to potential issues such as reduced flow capacity, increased risk of pipe failure, and compromised structural integrity. Therefore, it is crucial to carefully consider and adhere to the recommended deflection limits during the design and installation of ductile iron pipes to ensure their long-term performance and reliability.
Q: How many meters does the cast iron water supply pipe dn150,1 tons?
Reciprocating centrifuge hydraulic device, the pressure was 9.65 x 105Pa. the speed through the overflow valve, cable and cooling water hose is generally fixed on the centrifuge and the machine next to the post, the other end is connected to the shell, random moving together. The production standard of centrifuges is usually fixed. If we want to produce several specifications of pipes on a centrifuge, we need to replace the fan-shaped packages, the hot metal flow plants and the support roller racks.
Q: Advantages and disadvantages of ductile iron pipes?
Ductile iron pipes are widely used for municipal water supply and drainage, rural drinking water and outdoor fire fighting works; mechanisms; cast iron pipes; main use; municipal high water drainage.
Q: How do ductile iron pipes handle seismic movements?
Ductile iron pipes are known for their excellent ability to handle seismic movements. This is due to their unique properties and construction, which make them highly resistant to stress and deformation caused by ground vibrations during earthquakes. One of the key advantages of ductile iron pipes is their high tensile strength. This means that they can withstand significant forces without breaking or rupturing. When seismic movements occur, the pipes are able to flex and absorb the energy generated by the ground vibrations, thereby minimizing the risk of damage or failure. Additionally, ductile iron pipes have excellent resilience, meaning they can return to their original shape after being subjected to external forces. This property allows the pipes to adapt to the ground movements during earthquakes and reduce the likelihood of fractures or leaks. Furthermore, ductile iron pipes have considerable ductility, meaning they can deform without fracturing. This characteristic is crucial during seismic events as it allows the pipes to absorb the energy generated by the ground vibrations by deforming and then returning to their original shape once the seismic activity subsides. To further enhance their ability to handle seismic movements, ductile iron pipes are often designed and installed with flexible joints. These joints allow the pipes to move and adjust to the ground movements, providing additional protection against damage or failure. Overall, ductile iron pipes have proven to be highly reliable and resilient in withstanding seismic movements. Their combination of high tensile strength, resilience, and ductility make them an ideal choice for regions prone to earthquakes, ensuring the safety and longevity of fluid transportation systems.
Q: Can ductile iron pipe be used for water distribution systems in cold climates?
Yes, ductile iron pipe can be used for water distribution systems in cold climates. Ductile iron pipe is known for its strength and durability, making it suitable for various applications, including water distribution systems. It has excellent resistance to external loads, such as freezing temperatures, frost heaving, and ground movement, which are common in cold climates. Additionally, ductile iron pipe has a high tolerance for temperature fluctuations, making it reliable for water transportation even in extreme cold conditions. Its corrosion resistance properties also ensure the longevity and reliability of the pipe, even in harsh environments. Therefore, ductile iron pipe is a suitable choice for water distribution systems in cold climates.

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