DUCTILE IRON PIPES C Class DN300

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.

Q:What is the expected joint performance of ductile iron pipes?: The expected joint performance of ductile iron pipes is typically high due to their robustness and durability. The joints are designed to provide a tight and secure connection, ensuring minimal leakage and long-term reliability.

Q:Can ductile iron pipe be used for agricultural irrigation systems?: Yes, ductile iron pipe can be used for agricultural irrigation systems. Ductile iron pipe is known for its strength, durability, and corrosion resistance, making it suitable for various applications including agricultural irrigation. It can withstand high pressure and provide a reliable and long-lasting solution for transporting water in irrigation systems. Additionally, ductile iron pipe is resistant to chemicals commonly found in water sources used for irrigation, ensuring the pipe's integrity and preventing degradation over time. Its flexibility allows for easy installation and maintenance, making it a practical choice for agricultural irrigation systems.

Q:Can ductile iron pipes be used for wastewater pumping stations?: Yes, ductile iron pipes can be used for wastewater pumping stations. Ductile iron pipes have excellent strength and durability, making them suitable for transporting wastewater and handling the high pressures and corrosive nature of the sewage. Additionally, ductile iron pipes have a smooth interior surface, which prevents clogs and allows for efficient flow of wastewater. These pipes are also resistant to damage from external factors such as soil movement or heavy traffic, making them a reliable choice for wastewater pumping stations.

Q:Maximum pipe diameter of ductile iron pipe: Price even if it is not clear, you can consult the ball mill cast iron pipe manufacturers!

Q:Can ductile iron pipes be used for trenchless installations?: Yes, ductile iron pipes can be used for trenchless installations. Trenchless technology allows for the installation, repair, or replacement of underground infrastructure without the need for extensive excavation. Ductile iron pipes, known for their strength and durability, are suitable for various trenchless methods such as horizontal directional drilling (HDD), pipe bursting, and slip lining. These methods minimize disruption to the surrounding environment and reduce costs compared to traditional open-cut trenching.

Q:Can ductile iron pipe be used for water distribution systems in cold climates?: Yes, ductile iron pipe can be used for water distribution systems in cold climates. Ductile iron has excellent resistance to freezing and can withstand extreme cold temperatures without becoming brittle or cracking, making it a suitable choice for water distribution systems in cold climates.

Q:What is the use of ductile iron?: As far as the tonnage is concerned, the automotive industry is the second largest producer of ductile iron castings, with the largest number of them. Ductile iron is used in three main parts of automobiles: (1) power source, engine parts; (2) power transmission of a gear train, gears and bushings; (3) vehicle suspension, brakes and steering gear. The power source is subjected to continuous change of the crankshaft bending, torsion and shear load, and in its service life, to one billion cycles of car design engineers early in the 19152 years that the processing method for magnesium found in four years later, immediately consider the possibility of using ductile iron. Almost all crankshafts of Ford motor are made of this material. Most gasoline engines in the world are fitted with ductile iron crankshafts instead of forged steel crankshafts, which are considered a typical example of value engineering.

Q:What are the different types of coatings available for ductile iron pipe?: Ductile iron pipe offers a range of coating options, each with its own unique properties and benefits. 1. One commonly used coating is cement mortar. It involves applying a layer of cement mortar to both the interior and exterior surfaces of the pipe. This coating protects against corrosion and abrasion, while also improving hydraulic efficiency. 2. Another popular choice is polyethylene encasement. This involves wrapping the pipe with a layer of polyethylene material. It provides excellent corrosion resistance, especially against soil and water contaminants. 3. Fusion-bonded epoxy (FBE) coating is applied by heating epoxy powder to create a strong bond with the pipe surface. It offers outstanding corrosion resistance and is commonly used in aggressive environments like wastewater treatment plants and chemical processing facilities. 4. Zinc coating, also known as galvanization, is applied by adding a layer of zinc to the pipe's surface. It provides excellent corrosion resistance and is often used in outdoor applications exposed to moisture and humidity. 5. Bituminous coating is a black, tar-like substance that protects against corrosion. It is commonly used in underground applications where the pipe is in contact with soil or water. 6. Polyurethane coatings are known for their resistance to abrasion, impact, and chemical corrosion. They are often used in aggressive environments such as oil and gas pipelines. These examples highlight the different coatings available for ductile iron pipe. The choice of coating depends on factors like the intended application, environmental conditions, and desired level of corrosion protection. It is crucial to consult industry experts and follow relevant standards and specifications when selecting a coating for ductile iron pipe.

Q:Are ductile iron pipes suitable for irrigation canal systems?: Absolutely, irrigation canal systems can indeed benefit from the use of ductile iron pipes. These pipes have gained recognition for their exceptional robustness and durability, rendering them exceptionally well-suited for withstanding the immense pressure and load demands of irrigation canal systems. They exhibit remarkable resistance to external forces, such as heavy machinery, and can effortlessly endure the stresses caused by soil movement and settlement. Moreover, ductile iron pipes boast remarkable resistance to corrosion and feature a flawlessly smooth inner surface. This smoothness significantly reduces friction and ensures a highly efficient flow of water. This particular quality is of utmost importance in irrigation systems, as it enables the effective distribution of water to crops, thereby guaranteeing their optimal growth and yield. Furthermore, ductile iron pipes boast an impressively long lifespan, often exceeding a century. This longevity makes them a truly cost-effective option for irrigation canal systems. Additionally, their minimal maintenance requirements further enhance their suitability for this particular application. Ultimately, ductile iron pipes possess all the essential characteristics necessary for irrigation canal systems, including strength, durability, corrosion resistance, and efficiency. As such, they represent a highly fitting choice for the purpose at hand.

Q:Can ductile iron pipe be used for irrigation pumping stations?: Yes, ductile iron pipe can be used for irrigation pumping stations. Ductile iron pipe is commonly used in various applications, including irrigation systems, due to its durability and strength. It has high tensile strength and can withstand high pressure and heavy loads, making it suitable for irrigation pumping stations. Additionally, ductile iron pipe is resistant to corrosion, which is beneficial in irrigation systems where water is present. It is also easy to install and maintain, making it a cost-effective choice for irrigation projects.

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