• DUCTILE IRON PIPES C Class DN200 System 1
  • DUCTILE IRON PIPES C Class DN200 System 2
DUCTILE IRON PIPES C Class DN200

DUCTILE IRON PIPES C Class DN200

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


Q: How do ductile iron pipes perform in high-temperature water applications?
Ductile iron pipes possess remarkable strength, durability, and exceptional mechanical properties, rendering them suitable for diverse applications. However, certain factors must be taken into consideration when utilizing them in high-temperature water scenarios. Typically, ductile iron pipes exhibit satisfactory performance in high-temperature water settings up to a specific threshold. The exact temperature constraint hinges on the particular grade of ductile iron employed and the duration of exposure to elevated temperatures. Generally, ductile iron pipes can endure temperatures ranging from 350 to 400 degrees Fahrenheit for brief periods without suffering significant deterioration or loss of strength. Nevertheless, it is crucial to acknowledge that prolonged exposure to high temperatures can have adverse effects on ductile iron pipes. When subjected to elevated temperatures, these pipes may undergo thermal degradation, which can result in diminished mechanical properties, heightened brittleness, and even eventual cracking or failure. To mitigate the risks associated with high-temperature water applications, several precautionary measures can be implemented. Firstly, selecting a suitable grade of ductile iron with an elevated temperature tolerance can enhance the pipes' performance. Secondly, incorporating adequate insulation or heat shielding measures can minimize direct heat transfer to the pipes, thereby reducing the likelihood of thermal degradation. Furthermore, frequent monitoring and maintenance of ductile iron pipes utilized in high-temperature water settings are crucial to promptly identify any indications of degradation or damage and take appropriate remedial actions to prevent failure. In conclusion, although ductile iron pipes typically perform well in high-temperature water applications, it is imperative to thoroughly evaluate the specific conditions and requirements of the application to ensure their sustained performance and integrity.
Q: Can ductile iron pipes be used for underground fuel storage systems?
Underground fuel storage systems can utilize ductile iron pipes, which offer superior strength, durability, and flexibility compared to traditional cast iron pipes. These properties render ductile iron pipes suitable for a range of applications, including underground fuel storage. An important advantage of ductile iron pipes is their resistance to corrosion, a crucial factor for underground storage systems that may encounter various fuels and chemicals. Furthermore, their high tensile strength and resilience enable them to withstand external pressure and loading, ensuring the integrity and safety of the underground storage system. Additionally, ductile iron pipes boast a long lifespan, typically lasting for several decades. This longevity makes them a cost-effective option for underground fuel storage systems, as they can bear the weight of stored fuel and potential ground movements while maintaining the structural integrity of the system over time. Nevertheless, it is worth noting that the appropriateness of ductile iron pipes for underground fuel storage systems may depend on other factors, such as local regulations, soil conditions, and the specific fuel being stored. To ensure compliance and safety, it is always advisable to seek guidance from professionals and adhere to relevant guidelines when designing and installing such systems.
Q: Are ductile iron pipes susceptible to external loading or pressure?
Yes, ductile iron pipes are susceptible to external loading or pressure. Like any other material, ductile iron pipes have a certain amount of strength and tolerance to withstand external forces. However, excessive external loading or pressure can cause deformation or failure of the pipes. It is important to ensure that ductile iron pipes are installed and supported properly to prevent any damage due to external loading. Additionally, the design and engineering of the pipeline system should take into consideration the anticipated external loading and pressure to ensure the pipes can effectively handle the expected conditions. Regular inspections and maintenance are also crucial to identify and address any issues related to external loading or pressure that may arise over time.
Q: The difference between ductile cast iron pipe and machine-made cast iron pipe
Production process is different, ductile iron pipe mainly through intermediate frequency furnace heating, annealing, and then do cement lining cement lining production, the mechanism of cast iron pipe does not make cement lining.
Q: Can ductile iron pipe be used for bridge crossings?
Yes, ductile iron pipe can be used for bridge crossings. Ductile iron pipe is known for its strength, durability, and flexibility, making it suitable for various applications, including bridge crossings. Its high tensile strength allows it to withstand heavy loads and vibrations, making it ideal for supporting bridges and handling the weight of traffic. Additionally, ductile iron pipe's flexibility allows it to absorb movements and deformations caused by temperature changes, settling, and other factors, reducing the risk of structural damage and ensuring the longevity of the bridge crossing. Furthermore, ductile iron pipe is resistant to corrosion, making it a reliable choice for bridge crossings where exposure to moisture, chemicals, and other corrosive elements is common. Overall, ductile iron pipe's properties make it a suitable and reliable material for bridge crossings.
Q: Can ductile iron pipe be used for underground fire protection systems?
Underground fire protection systems can utilize ductile iron pipe, a strong and durable material commonly used in various applications such as water and wastewater systems and fire protection systems. This material boasts excellent strength, corrosion resistance, and longevity, making it particularly suitable for underground installations. When it comes to fire protection systems, ductile iron pipe is highly capable of managing high-pressure water flow and enduring extreme conditions, making it an ideal option for underground installations. It can withstand the intense heat and pressure that may arise during a fire event. Furthermore, ductile iron pipe is available in different sizes and configurations, allowing for flexibility in design and installation. It is also compatible with various types of fittings and accessories, simplifying the connection to other components of the fire protection system. All in all, ductile iron pipe is a trustworthy and long-lasting choice for underground fire protection systems, guaranteeing the safety of the premises and its occupants.
Q: What are the different methods for testing ductile iron pipe?
To ensure the quality and reliability of ductile iron pipe, there are several available testing methods: 1. The most commonly used method is hydrostatic testing. This involves filling the pipe with water and pressurizing it to a specific level. The pipe is then inspected for leaks or deformations under the applied pressure. Hydrostatic testing determines the pipe's ability to withstand internal pressure without failing. 2. Tensile testing involves subjecting a sample of the ductile iron pipe to an increasing tensile load until it fractures. This test measures the material's ultimate tensile strength, yield strength, and elongation. It assesses the pipe's mechanical properties and ability to withstand tension without breaking. 3. Hardness testing measures the pipe's hardness using techniques such as Brinell, Rockwell, or Vickers hardness tests. This provides information about the material's resistance to deformation, wear, and fatigue. It evaluates the pipe's durability and resistance to external forces. 4. Impact testing entails striking a notched sample of the ductile iron pipe with a pendulum or falling weight to measure its impact resistance. This test determines the material's ability to absorb energy during sudden loading or impact. It evaluates the pipe's ability to withstand accidental impacts or dynamic loads. 5. Ultrasonic testing is a non-destructive method that uses high-frequency sound waves to detect internal defects or discontinuities in the ductile iron pipe. This testing identifies voids, cracks, or inclusions that may affect the pipe's structural integrity. It ensures the pipe's soundness and reliability. 6. Magnetic particle testing primarily detects surface or near-surface defects in the ductile iron pipe. It involves applying a magnetic field to the pipe and then applying magnetic particles to the surface. Any defects will cause the particles to gather and form visible indications. This testing identifies surface cracks, laps, or other defects that may affect the pipe's performance. By utilizing these various testing methods, ductile iron pipe can meet industry standards and specifications, guaranteeing its quality and reliability in various applications.
Q: Can ductile iron pipes be used for bridge crossings?
Ductile iron pipes are indeed suitable for bridge crossings. This material is widely used in various applications, such as water and wastewater systems, due to its strength and durability. When it comes to bridge crossings, ductile iron pipes offer numerous advantages. They possess high tensile strength, enabling them to handle the load and stress imposed by the bridge structure. In addition, they are highly resistant to corrosion, making them well-suited for environments where bridges may be exposed to moisture and other harsh conditions. Moreover, ductile iron pipes have the capability to withstand seismic activity, making them a dependable choice for areas prone to earthquakes. Overall, ductile iron pipes are a reliable and appropriate option for bridge crossings due to their strength, durability, resistance to corrosion, and ability to withstand seismic activity.
Q: What is the expected deflection capability of ductile iron pipes?
The expected deflection capability of ductile iron pipes is typically around 2-5% of the pipe diameter, allowing them to withstand moderate levels of ground movement or settlement without experiencing significant structural damage.
Q: Ductile iron pipe length is generally much
The water-cooled metal ductile iron pipe has a single length of 6 meters, and the current mainstream ductile tubes are water-cooled metal ductile iron pipes.

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