• DUCTILE IRON PIPES C Class DN200 System 1
  • DUCTILE IRON PIPES C Class DN200 System 2
DUCTILE IRON PIPES C Class DN200

DUCTILE IRON PIPES C Class DN200

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


Q: How does ductile iron pipe perform in areas with high traffic loads?
Ductile iron pipe performs exceptionally well in areas with high traffic loads. Its high strength and durability make it capable of withstanding heavy loads and traffic without any significant deformation or damage.
Q: Are ductile iron pipes resistant to UV degradation?
Ductile iron pipes are not inherently resistant to UV degradation. Exposure to ultraviolet (UV) radiation from the sun can cause the degradation of various materials, including ductile iron. However, it is important to note that the rate of UV degradation in ductile iron pipes is relatively slow compared to other materials such as plastics or rubber. To mitigate the effects of UV degradation on ductile iron pipes, protective measures can be taken. Coating the pipes with a suitable UV-resistant paint or applying an external protective layer can help minimize the impact of UV radiation. Additionally, proper installation and maintenance practices can also contribute to the longevity and durability of ductile iron pipes. It is worth mentioning that while UV degradation may not be the primary concern for ductile iron pipes, other factors such as corrosion, chemical attack, or mechanical stress can still affect their performance and lifespan. Therefore, it is important to consider all potential environmental factors and apply appropriate protective measures accordingly.
Q: How do ductile iron pipes handle water hammer in high-rise buildings?
Ductile iron pipes are well-suited to handle water hammer in high-rise buildings due to their inherent strength and durability. These pipes have the ability to withstand sudden changes in water flow and pressure, effectively reducing the impact of water hammer. Additionally, ductile iron pipes have excellent sound attenuation properties, which further minimizes the noise and vibrations caused by water hammer. Overall, ductile iron pipes offer reliable and long-lasting performance, making them an ideal choice for managing water hammer in high-rise buildings.
Q: Do ductile iron pipes require special handling during transportation?
Yes, ductile iron pipes do require special handling during transportation. Ductile iron pipes are known for their strength and durability, but they can be susceptible to damage if not handled properly. These pipes are heavy and can be quite large in size, so it is important to use appropriate lifting and handling equipment during transportation. Special care should be taken to avoid dropping or impacting the pipes, as this can lead to cracks or fractures. Additionally, pipes should be stored and transported in a way that prevents them from rolling or shifting, which could cause damage to the pipe coating or fittings. It is also recommended to protect the pipes from exposure to extreme temperatures or weather conditions during transportation. By following these guidelines and taking the necessary precautions, the risk of damage to ductile iron pipes during transportation can be minimized.
Q: How is ductile iron pipe installed?
Ductile iron pipe is typically installed using the trenchless method, which involves three main steps: preparation, installation, and backfilling. First, the trench is excavated and prepared with a proper foundation for the pipe. Then, the ductile iron pipe is carefully lowered into the trench using specialized equipment and joined together using mechanical joints or flanged connections. Finally, the trench is backfilled with suitable material and compacted to provide stability and support to the installed pipe.
Q: Can ductile iron pipes be used in areas with high levels of hydrogen sulfide gas?
Ductile iron pipes can generally be used in areas with high levels of hydrogen sulfide gas, but it is important to consider certain factors before making a decision. Hydrogen sulfide gas is corrosive and can potentially cause damage to metal pipes over time. While ductile iron is known for its durability and corrosion resistance, prolonged exposure to high levels of hydrogen sulfide gas can still lead to corrosion and deterioration. To mitigate the risks associated with hydrogen sulfide gas, it is advisable to assess the specific conditions of the area beforehand. This includes conducting a comprehensive analysis of the hydrogen sulfide gas concentration, pH levels, temperature, and other factors that may influence corrosion. Consulting with experts or engineering professionals who specialize in corrosion control can provide valuable insights and guidance. In some cases, additional measures may be necessary to protect ductile iron pipes. Coating the interior and exterior surfaces of the pipes with protective materials, such as epoxy or polyethylene, can provide an extra layer of defense against corrosion. Alternatively, cathodic protection systems can be employed to protect the pipes by applying a low voltage electrical current that mitigates the corrosion process. Ultimately, the decision to use ductile iron pipes in areas with high levels of hydrogen sulfide gas should be based on a thorough understanding of the specific conditions and implementing appropriate corrosion prevention measures. Regular monitoring and maintenance should also be conducted to ensure the pipes are functioning optimally and to address any potential issues before they escalate.
Q: How do ductile iron pipes handle thermal cycling in industrial applications?
Ductile iron pipes are renowned for their exceptional ability to withstand thermal cycling in industrial applications. Thermal cycling refers to the fluctuation in temperature that occurs during the operation of various industrial processes. These pipes are designed to endure the stresses caused by thermal expansion and contraction, thus making them highly suitable for environments with significant temperature variations. One of the noteworthy features of ductile iron pipes is their remarkable thermal conductivity. This means that they efficiently dissipate heat from the hot areas, thereby minimizing the impact of thermal cycling. Furthermore, ductile iron pipes have a low coefficient of thermal expansion, which means that they expand and contract at a slower rate compared to other materials. This characteristic helps to reduce the stresses imposed on the pipes during thermal cycling. Moreover, ductile iron pipes exhibit excellent mechanical properties, including high tensile strength and impact resistance. These properties enable the pipes to withstand the mechanical stresses that may arise due to thermal cycling. They can resist the development of cracks or fractures, ensuring the integrity and durability of the pipes in industrial applications. Additionally, ductile iron pipes possess a high resistance to corrosion and oxidation. This is particularly crucial in industrial settings where the pipes may be exposed to aggressive chemicals or harsh environments. The corrosion resistance of ductile iron pipes ensures that they can endure the corrosive effects of process fluids and gases, even during thermal cycling. In conclusion, ductile iron pipes are well-equipped to handle thermal cycling in industrial applications. Their high thermal conductivity, low coefficient of thermal expansion, excellent mechanical properties, and resistance to corrosion make them a reliable choice for environments with significant temperature variations. These pipes effectively withstand the stresses caused by thermal cycling, guaranteeing their durability and longevity in industrial settings.
Q: How are ductile iron pipes repaired in case of damage?
Due to their high durability and strength, ductile iron pipes are commonly utilized in various applications. However, like any other materials, these pipes can sustain damage over time due to external influences or internal corrosion. In such instances, there exist several techniques available for repairing ductile iron pipes. One prevalent method is the trenchless repair technique, which allows for the restoration of the damaged section without the need for extensive excavation. This method typically employs specialized equipment to access and repair the affected area. Its advantages lie in minimizing disruption to the surrounding environment and reducing excavation costs. Another approach for repairing ductile iron pipes involves the application of epoxy lining. This process entails the use of epoxy resin to seal any cracks or leaks on the interior surface of the pipe. Epoxy lining is a cost-efficient and effective solution as it provides long-lasting repairs and enhances the overall condition of the pipe. In cases where the damage is severe or extensive, it may be necessary to replace the damaged section of the ductile iron pipe. This typically involves removing the compromised portion and installing a new pipe section. The replacement process may require excavation and can be more time-consuming and costly compared to other repair methods. Nonetheless, it guarantees a comprehensive and permanent solution for the damaged pipe. It is essential to note that the choice of repair method for ductile iron pipes depends on factors such as the extent of the damage and accessibility. Professional assessment and inspection play a crucial role in determining the most suitable repair technique. Consulting experienced pipeline repair specialists or civil engineers is highly recommended to ensure the most effective and durable repair solution for ductile iron pipes.
Q: Can ductile iron pipe be used for marine applications?
Ductile iron pipe is suitable for marine applications due to its high strength, durability, and resistance to corrosion. This type of cast iron possesses properties that make it ideal for use in various marine environments, including those with saltwater. Marine applications commonly utilize ductile iron pipes for tasks such as seawater intake and outfall systems, offshore oil and gas platforms, submarine pipelines, and marine dredging projects. The corrosion-resistant nature of ductile iron protects against the harsh conditions found in marine environments, including corrosive saltwater, tidal currents, and marine organisms. Furthermore, ductile iron pipes have excellent mechanical properties, including high tensile strength and impact resistance, which further enhance their suitability for marine applications. In conclusion, ductile iron pipe is a reliable and cost-effective choice for a wide range of marine applications.
Q: Can ductile iron pipes be used in areas with high levels of groundwater contamination?
Yes, ductile iron pipes can be used in areas with high levels of groundwater contamination. Ductile iron is highly corrosion-resistant, making it suitable for such environments. Additionally, these pipes have a long lifespan and can withstand external pressures, making them a reliable choice for transporting water in contaminated areas.

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