DUCTILE IRON PIPES C Class DN350
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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:
(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.
(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.
(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.
(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.
(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.
(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.
- Q: What are the common methods for cutting ductile iron pipes?
- Some common methods for cutting ductile iron pipes include using a handheld reciprocating saw with a metal-cutting blade, using a portable bandsaw, using a chop saw with a diamond-tipped blade, and using a pipe cutter specifically designed for ductile iron pipes. Additionally, some professionals may also use oxy-fuel or plasma cutting methods for larger diameter pipes.
- Q: Are ductile iron pipes suitable for horizontal directional drilling (HDD) installations?
- Ductile iron pipes are indeed suitable for horizontal directional drilling (HDD) installations. Renowned for their robustness and durability, ductile iron pipes prove to be an exceptional option for HDD projects. The process of HDD entails creating a horizontal tunnel underground and inserting a pipe through it. This can be quite challenging due to the immense forces exerted on the pipe during the installation. Nevertheless, ductile iron pipes have the capability to endure these forces and maintain their structural integrity, thus ensuring a successful HDD installation. Furthermore, ductile iron pipes possess outstanding resistance to corrosion, making them suitable for a wide range of soil and environmental conditions frequently encountered during HDD projects. In conclusion, ductile iron pipes possess the necessary characteristics to withstand the demanding conditions of HDD installations and remain a dependable choice for such applications.
- Q: Are ductile iron pipes resistant to root intrusion?
- Although ductile iron pipes typically show resistance to root intrusion, they are not completely impervious. Despite the strength and durability of the material, root intrusion can still happen if there are any cracks, joints, or damaged parts in the pipes. It should be emphasized that root intrusion tends to occur more frequently in older or inadequately maintained pipes, where cracks or gaps may eventually form. However, modern ductile iron pipes are frequently coated with protective layers or linings to decrease the likelihood of root intrusion. Moreover, regular inspection and maintenance can aid in identifying and resolving potential problems before they become more serious.
- Q: Are ductile iron pipes resistant to alkaline attacks?
- Generally, ductile iron pipes have resistance against alkaline attacks. Ductile iron is renowned for its durability and ability to resist corrosion, making it suitable for a range of applications, including water and wastewater systems. Certain metals can experience corrosion from alkaline substances, such as high pH levels in water or chemicals. However, ductile iron has been specially engineered to withstand these conditions. Its composition, which includes the addition of alloying elements like nickel and chromium, enhances its resistance to alkaline attacks. Moreover, ductile iron pipes are frequently coated with protective substances like cement mortar or polyethylene, which further increase their resistance against alkaline substances. Nevertheless, it is important to consider that the specific resistance of ductile iron pipes to alkaline attacks can be influenced by various factors, such as the concentration and duration of exposure to alkaline substances, as well as the presence of other corrosive agents. Therefore, it is always advisable to consult with manufacturers or industry experts to ensure the appropriateness of ductile iron pipes for specific alkaline environments.
- Q: Are there any alternatives to ductile iron pipe for water distribution?
- Yes, there are several alternatives to ductile iron pipe for water distribution. Some common alternatives include PVC (Polyvinyl Chloride) pipes, HDPE (High-Density Polyethylene) pipes, and PEX (Cross-linked Polyethylene) pipes. Each of these alternatives has its own advantages and disadvantages in terms of cost, durability, ease of installation, and resistance to corrosion. The choice of alternative pipe material depends on factors such as the specific requirements of the water distribution system, budget constraints, and local regulations.
- Q: Can ductile iron pipe be used for pump stations?
- Yes, ductile iron pipe can be used for pump stations. Ductile iron pipe is a commonly used material for underground water and wastewater systems, including pump stations. It offers several advantages such as high strength, durability, and corrosion resistance, making it suitable for such applications. Additionally, ductile iron pipe is compatible with various types of pumps and is known for its long service life, making it an ideal choice for pump station projects.
- Q: How are ductile iron pipes tested for quality assurance?
- Ductile iron pipes are tested for quality assurance through various methods such as hydrostatic testing, visual inspection, and mechanical testing. Hydrostatic testing involves subjecting the pipes to high-pressure water to check for any leaks or weaknesses. Visual inspection is carried out to identify any surface defects or irregularities that may affect the quality of the pipe. Mechanical testing includes conducting tensile strength tests, elongation tests, and hardness tests to ensure that the pipes meet the required standards and can withstand the intended application. These testing procedures help ensure the quality and reliability of ductile iron pipes.
- Q: Can ductile iron pipes be made of flexible waterproof sleeves?
- Flexible waterproof casing is suitable for pipeline through the wall in vibration or by strict waterproof requirements of the structures of hardware fittings, general production enterprises according to the Construction Science Research Institute developed S312, 02S404 standard atlas manufacturing. The wall of flexible waterproof casing wall, in case of non concrete should be replaced by concrete walls, and a casing must be solidified on the wall; flexible waterproof casing application widely used in construction, chemical industry, iron and steel, tap water, sewage treatment and other units.
- Q: How can the steel plastic composite pipe be connected with the cast iron pipe?
- The hoop has the advantages of beautiful appearance, convenient operation, strong clamping force, good sealing performance, etc.. Mainly used for connecting and fastening vehicle, ship, diesel engine, gasoline engine, machine tools, fire, and other machinery and equipment, chemical equipment general nylon hose, plastic hose, hose cloth, water interface and seal etc..
- Q: How are ductile iron pipes inspected for quality control?
- To guarantee compliance with industry standards, ductile iron pipes undergo a series of rigorous tests and inspections for quality control. Trained inspectors conduct visual inspections, carefully examining the pipes for visible defects like cracks, pits, or surface irregularities. This process aims to identify any visual flaws that could compromise the overall quality of the pipes. Dimensional inspection is another crucial quality control measure. Specialized tools and equipment are used to measure the pipes' dimensions, including diameter, wall thickness, and length. By comparing these measurements to specified tolerances, any deviations can be detected, and necessary corrective actions can be taken. Hydrostatic pressure testing is an important step in quality control. The pipes are subjected to internal pressure higher than their intended operating pressure to ensure they can withstand the required pressure without any leakage or failure. This test involves filling the pipes with water and gradually increasing the pressure while closely monitoring for any signs of leakage or deformation. Furthermore, mechanical tests such as tensile strength testing and impact testing are conducted to evaluate the pipes' mechanical properties. Controlled forces or impacts are applied to the pipes, and their response is measured. This allows for the assessment of the pipes' strength, toughness, and durability, ensuring they meet the necessary requirements. Metallurgical examinations are also carried out to analyze the microstructure of the ductile iron pipes. Samples are taken from the pipes, and microscopy techniques are used to examine the grain structure, phase distribution, and any potential defects at a microscopic level. This process helps identify any issues that may not be visible to the naked eye but could affect the overall quality of the pipes. Overall, the inspection process for ductile iron pipes encompasses a combination of visual, dimensional, hydrostatic, mechanical, and metallurgical tests. These quality control measures ensure that the pipes meet the required standards, providing reliable and durable infrastructure for various applications.
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DUCTILE IRON PIPES C Class DN350
- Loading Port:
- China Main Port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- -
- Supply Capability:
- -
OKorder Service Pledge
OKorder Financial Service
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