DUCTILE IRON PIPES C Class DN150

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.

Q:What is the typical pressure rating of ductile iron pipes?: The pressure rating of ductile iron pipes varies depending on the application and size, typically designed to endure high pressure levels. In water and wastewater systems, for instance, ductile iron pipes generally have a pressure rating of 250 psi or higher. In industrial applications like oil and gas pipelines, larger pipes can have a pressure rating ranging from 350 psi to 500 psi or more. To determine the precise pressure rating for a specific ductile iron pipe, it is crucial to consult the manufacturer's specifications and industry standards.

Q:Are ductile iron pipes suitable for use in residential plumbing?: Ductile iron pipes are indeed a suitable choice for residential plumbing. This material, known for its strength and durability, is resistant to corrosion, making it highly advantageous for plumbing systems. With its remarkable tensile strength, ductile iron pipes can endure high pressure and are less prone to cracking or breaking, unlike other materials. Moreover, these pipes are renowned for their extensive lifespan, lasting over 100 years, guaranteeing reliability in residential plumbing systems. Furthermore, ductile iron pipes exhibit exceptional flow characteristics, ensuring efficient water distribution throughout the entire household. In conclusion, the strength, durability, and corrosion resistance of ductile iron pipes render them a fitting and long-lasting solution for residential plumbing needs.

Q:Are ductile iron pipes suitable for horizontal auger boring installations?: Yes, ductile iron pipes are suitable for horizontal auger boring installations. Ductile iron pipes are known for their strength and durability, making them a reliable choice for various installation methods, including horizontal auger boring. This method involves drilling a horizontal hole underground and then pulling the pipe through the hole. Ductile iron pipes can withstand the forces involved in this process and maintain their structural integrity. Additionally, ductile iron pipes have high resistance to corrosion, which is crucial for underground installations where they may be exposed to moisture and other potentially damaging elements. Overall, ductile iron pipes are a suitable and widely used option for horizontal auger boring installations.

Q:What are the different pressure ratings available for ductile iron pipe?: Ductile iron pipe, known for its strength, durability, and resistance to corrosion, finds widespread use in various applications. The pressure ratings of this type of pipe depend on factors like diameter and wall thickness. Typically, ductile iron pipe offers pressure ratings ranging from 150 psi to 350 psi. For pipes with smaller diameters, usually measuring between 3 inches and 24 inches, commonly available pressure ratings include 150 psi, 200 psi, and 250 psi. These ratings suit a broad range of applications, including water distribution systems, sewer lines, and industrial piping. For larger diameter pipes, typically ranging from 30 inches to 64 inches, the usual pressure ratings are 150 psi, 200 psi, 250 psi, and 350 psi. These higher ratings are necessary for transporting larger volumes of water or other fluids across longer distances. It is worth noting that the pressure ratings of ductile iron pipe adhere to industry standards and guidelines. These standards ensure that the pipe can safely withstand both internal pressure and external loads during operation. When choosing the appropriate pressure rating for ductile iron pipe, it is vital to consider factors such as the specific application, flow rates, and expected operating conditions. Seeking advice from industry experts and adhering to local codes and regulations is crucial to ensure the correct selection and installation of ductile iron pipe for a particular project.

Q:Are ductile iron pipes resistant to freeze-thaw cycles?: Yes, ductile iron pipes are generally resistant to freeze-thaw cycles. Their high tensile strength and flexibility allow them to withstand the expansion and contraction caused by freezing and thawing without significant damage. However, proper installation and maintenance practices should still be followed to ensure long-term durability.

Q:Are ductile iron pipes suitable for installation in areas with high groundwater salinity?: Yes, ductile iron pipes are generally suitable for installation in areas with high groundwater salinity. Ductile iron is known for its corrosion resistance, making it a preferred choice in such environments. However, it is crucial to consider the specific salinity levels and consult with experts to ensure proper pipe coating and protection measures are in place to prevent any potential corrosion or degradation.

Q:How do ductile iron pipes perform in high-pressure applications?: Ductile iron pipes are known for their exceptional strength and durability, making them highly suitable for high-pressure applications. These pipes are designed to withstand immense internal and external pressures, making them well-suited for underground or above-ground installations where high-pressure conditions are expected. One of the key advantages of ductile iron pipes in high-pressure applications is their ability to resist cracking or bursting. The inherent ductility of the material allows it to absorb and distribute the pressure evenly, minimizing the risk of failure under high-pressure conditions. This makes ductile iron pipes a reliable choice for water supply systems, oil and gas pipelines, and other applications where the pipe is subjected to significant pressure. Additionally, ductile iron pipes have excellent corrosion resistance properties, which further enhances their performance in high-pressure environments. The pipes are typically coated with a protective layer, such as cement mortar or epoxy, which acts as a barrier against corrosion. This protective coating prevents the formation of rust or scale inside the pipe, ensuring a smooth flow and maintaining the structural integrity even under high-pressure conditions. Furthermore, ductile iron pipes have a high tolerance for external loads, such as soil pressure, traffic loads, or other external forces. This strength enables them to withstand the additional stress that may be present in high-pressure applications, ensuring the long-term reliability and performance of the pipe system. Overall, ductile iron pipes offer exceptional performance in high-pressure applications. Their strength, durability, corrosion resistance, and ability to withstand external loads make them a reliable choice for various industries and infrastructure projects where high-pressure conditions are a concern.

Q:What are the typical joint restraint requirements for ductile iron pipes under pressure?: The typical joint restraint requirements for ductile iron pipes under pressure involve the use of mechanical joint restraints or restrained joint systems. These restraints are necessary to prevent the pipes from separating or pulling apart due to the internal pressure exerted on them. One common type of joint restraint is the mechanical joint restraint, which consists of a series of bolts and clamps that securely hold the pipes together. These restraints are typically applied at each joint of the ductile iron pipes to ensure a tight and secure connection. Mechanical joint restraints provide axial restraint, preventing the pipes from separating in the direction of the pipe axis. Another type of joint restraint used for ductile iron pipes is the restrained joint system. This system involves the use of a specially designed joint that provides both axial and angular restraint. The restrained joint system typically consists of a gasket, a restraining gland, and a series of bolts or wedges. The gasket provides a watertight seal, while the restraining gland and bolts/wedges restrain the pipe joints, preventing separation under pressure. The specific joint restraint requirements for ductile iron pipes under pressure may vary depending on the diameter, wall thickness, and operating conditions of the pipes. It is important to consult the manufacturer's guidelines and industry standards to determine the appropriate joint restraint system for a given application. Additionally, proper installation and maintenance of the joint restraints are crucial to ensure their effectiveness and longevity in restraining the pipes.

Q:Can ductile iron pipes be used in dam or reservoir projects?: Yes, ductile iron pipes can be used in dam or reservoir projects. Ductile iron pipes are known for their strength, durability, and corrosion resistance, making them suitable for various applications, including water distribution and transmission systems. In dam or reservoir projects, where the pipes need to withstand high pressure and carry large volumes of water, ductile iron pipes are often preferred. They have excellent mechanical properties, including high tensile strength and impact resistance, which ensure their ability to handle the load and provide a reliable and long-lasting solution. Additionally, ductile iron pipes are also adaptable to various installation methods, including trenchless techniques, making them a versatile choice for dam or reservoir projects.

Q:Is nodular cast iron pipe filled with Yau Ma Tei?: In many areas of our country, ductile iron pipe in the middle and small diameter to tube connected with the tube, the bearing type or flange interface method; ductile iron, angle limit must be allowed better seismic performance and sealing performance.

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