• ductile iron pipe System 1
ductile iron pipe

ductile iron pipe

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Specification:

1) The standard of pipe: ISO2531:1998, EN545:2006K9 K8

2) Effective length: 6m/5.7m

3) Inner cement line: Portland cement lineas per ISO4179

4) Zinc coating: at least 130g/m2 as per ISO8179

5) Bitumen painting: at least 70μm as per ISO8179

6)With 102% quantity of NBR, SBR, or EPDM ring asper ISO4633

7) DN80-DN1200

8) Highstrength, lighter than grey iron, good corrosion resistance, no furring, smallflow resistance, easy fixing, long life tome about 100 yeas

9)Checked by automatic inspection equipment

10) Composition:

Chemical composition

Chemical composition

Ductile Cast Iron  Pipe (%)

Grey iron pipe (%)

Steel pipe (%)

C

3.5-4.0

3.2-3.8

0.1-0.2

Si

1.9-2.6

1.4-2.2

0.15-0.4

Mn

0.15-0.45

0.4-0.6

0.3-0.6

P

0.06

0.3

0.02-0.03

S

0.02

0.1

0.02-0.03

Mg

0.03-0.06

 

 

11) Feature:

Mechanical  properties

 

Ductile Cast Iron  Pipe

Grey Iron Pipe

Steel Pipe

Tensile  Strength(Mpa)

420

150-260

400

Yield Strength(Mpa)

300

No Confirmation

No Confirmation

Bending  Strength(Mpa)

590

200-360

400

Elongation (%)

10

Neglected

18

Brinell  Hardness(HBS)

≤230

230

About 140

12) T type mechanical joint

13) Packing: in bulk or container

PACKING: 1) Pipesare bundled together with the steel belt.

2) Wooden pieces are put between the pipes.


Q:Ductile iron gears are generally treated without heat treatment
The mechanical properties of ductile iron are equivalent to quenched and tempered steel. The gears made of ductile iron can be quenched or tempered by high temperature + surface quenching, that is, quenching and tempering treatment + surface hardening.
Q:What is cast iron pipe?
According to its manufacturing methods can be divided into: sand, centrifugal pipe, straight pipe, continuous cast iron pipe and sand pipe.According to the material used, it can be divided into gray iron pipe, nodular cast iron pipe and high silicon iron pipe.
Q:Can ductile iron pipes be used for underground water treatment systems?
Indeed, underground water treatment systems can utilize ductile iron pipes. Renowned for their robustness and longevity, these pipes are well-suited for a range of uses, including underground water treatment systems. They possess exceptional resistance to corrosion, rendering them perfect for transporting water through even the harshest subterranean surroundings. Furthermore, ductile iron pipes boast a remarkable load-bearing capacity, enabling them to withstand the immense pressure and weight exerted by the soil above. Additionally, their versatility allows for simple installation and maintenance, making them a sensible option for underground water treatment systems.
Q:What are the advantages of using ductile iron pipe over HDPE pipe?
There are several advantages of using ductile iron pipe over HDPE pipe. Firstly, ductile iron pipe is known for its high strength and durability. It is able to withstand higher pressure and is less likely to leak or burst compared to HDPE pipe. This makes ductile iron pipe a reliable choice for applications where high-pressure water or gas transmission is required, such as in municipal water supply systems or industrial piping networks. Secondly, ductile iron pipe has a longer lifespan compared to HDPE pipe. It is highly resistant to corrosion and can last for several decades, even under harsh environmental conditions. This reduces the need for frequent replacements, resulting in cost savings over time. Moreover, ductile iron pipe has excellent fire resistance properties. It can withstand high temperatures without compromising its structural integrity. This makes it a reliable choice for applications where fire safety is a concern, such as in fire hydrant systems or sprinkler systems. Additionally, ductile iron pipe is known for its superior flow characteristics. Its smooth inner surface reduces friction loss, allowing for efficient and consistent flow of fluids. This is particularly important in applications where maximum flow capacity is required, such as in water distribution systems or wastewater treatment plants. Furthermore, ductile iron pipe is highly recyclable. It can be melted down and reused to manufacture new pipes, reducing the environmental impact and promoting sustainability. In conclusion, the advantages of using ductile iron pipe over HDPE pipe include its high strength and durability, longer lifespan, fire resistance, superior flow characteristics, and recyclability. These factors make ductile iron pipe a preferred choice for various applications, especially those that require high-pressure transmission, longevity, fire safety, efficient flow, and environmental sustainability.
Q:Are ductile iron pipes resistant to frost heave?
Generally considered resistant to frost heave, ductile iron pipes can withstand the expansion and lifting of surrounding soil caused by freezing water in the ground. Their high tensile strength and flexibility prevent cracking or breaking under the forces exerted by frost heave. Moreover, ductile iron pipes have a high resistance to impact and can handle significant external loads, making them ideal for areas with freezing temperatures and potential frost heave. Additionally, the joints in these pipes are designed to tightly seal and prevent water infiltration, reducing the risk of freezing and subsequent frost heave. However, it is important to note that while ductile iron pipes are resistant to frost heave, they are not completely immune. Extreme temperature fluctuations, prolonged freezing conditions, or inadequate insulation can still jeopardize their integrity. Therefore, proper installation techniques, including using appropriate bedding and backfilling materials, thermal insulation, and regular maintenance, are crucial to ensure long-term performance and resistance to frost heave.
Q:Are ductile iron pipes resistant to impact damage?
Yes, ductile iron pipes are highly resistant to impact damage due to their inherent strength and durability.
Q:What is the difference between ductile iron pipes and cast iron pipes?
Ductile iron pipes and cast iron pipes differ in terms of their composition and physical properties. Ductile iron pipes are made from ductile iron, which is a type of cast iron that contains nodular graphite in its microstructure, making it more flexible and resistant to cracking. On the other hand, cast iron pipes are made from gray cast iron, which has a gray, brittle structure due to the presence of graphite flakes. Ductile iron pipes are stronger, more durable, and less prone to damage, making them suitable for high-pressure applications and areas with heavy traffic loads. Cast iron pipes, although more brittle, are known for their corrosion resistance and are commonly used for water and sewage systems.
Q:Can ductile iron pipes be used in underground installations?
Indeed, underground installations can utilize ductile iron pipes. These pipes are frequently employed in a multitude of subterranean scenarios, such as water distribution systems, sewer systems, and underground fire mains. Their notable attributes encompass robustness, endurance, and resistance to both external strains and corrosion, rendering them fitting for underground installations. Moreover, ductile iron pipes exhibit remarkable adaptability to ground movements and possess the capacity to endure substantial traffic loads. Consequently, they represent a dependable option for underground installations, particularly when stability and longevity emerge as pivotal considerations.
Q:What is the average weight of ductile iron pipes?
The average weight of ductile iron pipes can vary depending on the specific dimensions and specifications of the pipe. However, as a general guideline, ductile iron pipes typically range in weight from around 50 pounds per foot to 200 pounds per foot. The weight of a ductile iron pipe is influenced by factors such as the pipe's diameter, wall thickness, and length. It is important to note that these are average weights, and the actual weight of a specific ductile iron pipe may vary. To determine the exact weight of a ductile iron pipe, it is advisable to refer to the manufacturer's specifications or consult engineering guidelines.
Q:How does ductile iron pipe handle soil movement?
Ductile iron pipe is known for its excellent strength and durability, making it highly capable of handling soil movement. When the soil around the pipe shifts or settles, ductile iron pipes have the ability to flex and accommodate such movement without compromising their structural integrity. One of the key features that allows ductile iron pipes to handle soil movement is their inherent ability to withstand bending and stretching. They possess a high degree of flexibility, allowing them to adjust to ground shifts and settle without breaking or cracking. This flexibility is due to the unique material properties of ductile iron, which is a type of cast iron that has been treated with magnesium to enhance its strength and elasticity. Moreover, ductile iron pipes are designed with a thick-walled construction, which adds to their resistance against soil movement. This robust construction helps distribute the forces exerted by the shifting soil, minimizing the impact on the pipe and preventing any significant damage. In addition, ductile iron pipes are usually installed with appropriate bedding and backfill materials to provide additional support and stability. This includes using compacted soil or engineered granular materials around the pipe, which helps to evenly distribute the load and reduce the potential for soil movement. Overall, ductile iron pipe is an ideal choice for areas with high soil movement, such as regions with expansive or unstable soils. Its flexibility, strength, and proper installation techniques make it capable of handling the challenges posed by soil movement, ensuring long-lasting and reliable performance in various applications.

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