Ceramic Foam Filter for Foundry Industry in China
- Ref Price:
-
$0.10 - 5.00
/ pc
- Loading Port:
- Qingdao
- Payment Terms:
- TT or LC
- Min Order Qty:
- 200 pc
- Supply Capability:
- 200000 pc/month
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1.Product Description of ceramic foam filter
Ceramic foam filter is a kind of effective molten metal filter. It’s three-dimensional connected mesh skeleton structure and high porosity makes it has many advantages,large surface area of slags collection,large inner surface area of filtering,Small flow resistance,good filtering effect,etc.
2. Functions of ceramic foam filter
decontaminate the melting metal liquid,Simplified gating system
Improve the metallurgical structure of the castings,Reduce imparities of the castings
Improve casting quality rate,Reduce casting internal re-oxidation defects
Reduce the surface defects after machining of the castings
3.Physical and chemical properties
| Item | Unit | Alumina Foam Filter | Sic Foam Filter | Zirconia Foam Filter | Magnesia Foam Filter |
| Color | White | Grey Black | Yellow | Dark Yellow | |
| Pore Density | ppi | 4~60 | 4~60 | 3~80 | 8~60 |
| Porosity | % | 80~90 | 80~90 | 80~90 | 80~90 |
| Max.working Temperature | °C | <=1100< span=""> | <=1550< span=""> | <=1700< span=""> | <=1000< span=""> |
| Bending Strength | Mpa | >0.6 | >0.8 | >1.0 | >0.6 |
| Compression Strength | Mpa | 0.8 | 0.9 | 1.2 | 0.8 |
| Thermal Shock Resistance | times/1100°C | >6times | >6times | >6times | >6times |
| SiC | % | ≥60 | |||
| Al2O3 | % | ≥85 | ≤30 | ||
| SiO2 | % | ≤15 | ≤10 | ||
| ZrO2 | % | ≥95 | |||
| Others | % | ≤5 | |||
| application | Alumina and Alumina Alloy Non-ferrous | Grey Iron, Ductile Iron | Steel casting | Magnesium and high-active alloy |
4.Usage of ceramic foam filter
5.FAQ
We have organized several common questions for our clients，may help you sincerely：
①How about your Warranty？
Warranty: 1-Year for the whole light. Warranty is based on correct storage, installation, using and maintenanc
②How to guarantee the quality of the products？
We have established the international advanced quality management system，every link from raw material to final product we have strict quality test；We resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.
③How long can we receive the product after purchase?
In the purchase of product within three working days, We will arrange the factory delivery as soon as possible. The pecific time of receiving is related to the state and position of customers.Commonly 7 to 10 working days can be served.
- Q: What filter material are placed in the aquarium filter?
- Generally let off the filter cotton and ceramic rings, there are biochemical balls, coral bone, stone, activated carbon and so onConditional: filter cotton, ceramic ring, biochemical ball, coral bone, stone, activated carbon
- Q: Influence factors of ceramic filter
- (1) the particle size and the distribution of the material match the microporous of the ceramic filter plate. Although the ceramic filter plate aperture is bigger, easy to suck the pulp, but easy to cause the ceramic filter board to block up.(2) the ceramic filter plate with the same ceramic filter plate with high pore permeability and high water permeability is selected with high water permeability and good slurry absorption performance. The spindle speed is slow, the formation time of growth in the area of vacuum filter cake, production capacity increased gradually, but because the unit time of grout thickness and spindle speed slow is proportional to, so the ceramic filter capacity in a range of showing the highest.
- Q: What happens when the pressure on the filter plate is uneven during backwashing?
- The working process of ceramic filter is: suction - drying - unloading - backwash - suction - drying - unloading - backwash...... In circulation, suction, the drying process is to make the slurry liquid by vacuum suction and capillary effect (usually water) through the filter media from the left, the filter cake on the filter medium (the two processes like device, through the pump) scraper discharge, discharge will complete a ceramic filter in the absorption cycle, slurry, drying process, some fine particles may enter the filter medium or stacked on the surface (a lot of pipeline internal filtration medium ceramic filter plate), these small particles will cause blockage of filter media lose permeability so that the filtering effect of variation, in order to reduce the possibility of blockage, ceramic filter will enter the backwash (this process is like a water jet device). Ceramic filter backwash is through the pressure of water, these small particles plug discharge ceramic filter board.
- Q: The use of water glass as beneficiation agent, copper concentrate in the ceramic filter can not filter, how to do?
- Water glass is a kind of adhesive of flotation reagent, after use may cause the pulp viscosity increased, leading to the adsorption resistance of slurry becomes large, when using ceramic filter filtration dewatering, vacuum suction surface of the microporous ceramic filter plate is smaller than the resistance, there may be a suction effect or even not suction. Some flocculant agents can lead to this phenomenon.
- Q: What is the working pressure of the ceramic filter?
- Vacuum pressure or suction is the vacuum of the equipment, the size of the vacuum directly affects the effect of ceramic filter board suction (yield and water content). The vacuum system of ceramic filter consists of vacuum pumps, tanks, distribution device, ceramic filter plate and a connecting pipe is composed of ceramic filter, the vacuum pump is generally 2BV series water circulation pump, the vacuum pump vacuum limit is -0.097MPa, using a vacuum pump for a long time or vacuum system has poor sealing performance may cause a certain degree of vacuum distortion, so the ceramic filter vacuum is generally difficult to achieve in the -0.097MPa, -0.08 ~ 0.097MPa, which indicates that the vacuum degree is good, such as the vacuum degree is not up to -0.07MPa or less, the vacuum system may be an exception.
- Q: Microporous ceramic filter plate cleaning
- In order to avoid the possibility of plugging, ceramic filter plates with suitable aperture range of different manufacturers can be selected.
- Q: What is the reason that ceramic filter does not absorb mineral powder?
- One is leakage, two is no liquid output or output weakness, pressure is too low, cleaning effect is not good, the pressure is too large, will cause damage to the filter plate and reduce the slurry concentration. The recoil pressure is regulated by the pump loop valve and the pressure regulating valve.
- Q: What are the functions of honeycomb ceramic filters?
- At present, it is widely used in metallurgy, foundry industry, metal melt filtration, using mullite (cordierite) ceramic materials
- Q: What are the reasons for the program alarm of ceramic filter?
- The vacuum failure may be the vacuum pump failure, the vacuum pipeline leakage, the ceramic filter plate rupture or the connection water leakage, the backwash system is generally before the filtration water pressure is insufficient, the filter core plug and so on. Vacuum suction deficiency will lead to poor effect or even suction; cleaning standards will accelerate the ceramic filter clogging, ceramic filter clogging even if the vacuum suction is normal, will not even bad effect such as cake, jelly thin with high water content. Ceramic filter plate, hole plugging, discarding. Ceramic filter plate is life, under normal circumstances is about a year, such as pulp mud content, fine particle size or containing ingredients, cleaning is not easy to precipitate standards will reduce its life, when the ceramic filter plate close to the scrap, the suction effect will be worse. I hope my answer can help you.
- Q: How should the static and dynamic sealing points of the ceramic filter be leaking?
- When the ceramic filter works, the operation may be as follows: 1. The feed is injected and the pulp is injected into the tank of the ceramic filter. 2, mixing system, ceramic filter stirring rake back and forth mixing, driven by mixing reducer. 3, spindle rotation, material level reached a certain range, through the spindle speed machine to drive the ceramic filter disk rotation.
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Ceramic Foam Filter for Foundry Industry in China
- Ref Price:
-
$0.10 - 5.00
/ pc
- Loading Port:
- Qingdao
- Payment Terms:
- TT or LC
- Min Order Qty:
- 200 pc
- Supply Capability:
- 200000 pc/month
OKorder Service Pledge
OKorder Financial Service
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