Ceramic Foam Filter for Foundry Industry in China
- Ref Price:
-
$0.10 - 5.00
/ pc
- Loading Port:
- Qingdao
- Payment Terms:
- TT or LC
- Min Order Qty:
- 200 pc
- Supply Capability:
- 200000 pc/month
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1.Product Description of ceramic foam filter
Ceramic foam filter is a kind of effective molten metal filter. It’s three-dimensional connected mesh skeleton structure and high porosity makes it has many advantages,large surface area of slags collection,large inner surface area of filtering,Small flow resistance,good filtering effect,etc.
2. Functions of ceramic foam filter
decontaminate the melting metal liquid,Simplified gating system
Improve the metallurgical structure of the castings,Reduce imparities of the castings
Improve casting quality rate,Reduce casting internal re-oxidation defects
Reduce the surface defects after machining of the castings
3.Physical and chemical properties
| Item | Unit | Alumina Foam Filter | Sic Foam Filter | Zirconia Foam Filter | Magnesia Foam Filter |
| Color | White | Grey Black | Yellow | Dark Yellow | |
| Pore Density | ppi | 4~60 | 4~60 | 3~80 | 8~60 |
| Porosity | % | 80~90 | 80~90 | 80~90 | 80~90 |
| Max.working Temperature | °C | <=1100< span=""> | <=1550< span=""> | <=1700< span=""> | <=1000< span=""> |
| Bending Strength | Mpa | >0.6 | >0.8 | >1.0 | >0.6 |
| Compression Strength | Mpa | 0.8 | 0.9 | 1.2 | 0.8 |
| Thermal Shock Resistance | times/1100°C | >6times | >6times | >6times | >6times |
| SiC | % | ≥60 | |||
| Al2O3 | % | ≥85 | ≤30 | ||
| SiO2 | % | ≤15 | ≤10 | ||
| ZrO2 | % | ≥95 | |||
| Others | % | ≤5 | |||
| application | Alumina and Alumina Alloy Non-ferrous | Grey Iron, Ductile Iron | Steel casting | Magnesium and high-active alloy |
4.Usage of ceramic foam filter
5.FAQ
We have organized several common questions for our clients，may help you sincerely：
①How about your Warranty？
Warranty: 1-Year for the whole light. Warranty is based on correct storage, installation, using and maintenanc
②How to guarantee the quality of the products？
We have established the international advanced quality management system，every link from raw material to final product we have strict quality test；We resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.
③How long can we receive the product after purchase?
In the purchase of product within three working days, We will arrange the factory delivery as soon as possible. The pecific time of receiving is related to the state and position of customers.Commonly 7 to 10 working days can be served.
- Q: The ceramic filter suddenly did not smoke, and later he was all right. What's the reason?
- Ceramic filter is mainly ceramic filter plate and vacuum system, ceramic filter plate is mainly product size of ceramic plate is a new, different manufacturers of different sizes; the vacuum system can be gradually investigation vacuum components and pipelines.The ore concentration, fineness and the concentration distribution in the slurry tank are different.A ceramic filter is composed of a plurality of system, more prone to such an unknown problem, fortunately: good!
- Q: Working principle, ultrasonic trouble and troubleshooting of ceramic filter
- Ceramic filter is mainly composed of system, roller system, mixing discharge system, vacuum system, liquid discharge system, scraper system, washing system, cleaning system, automatic control system, and these parts body frame.
- Q: The efficiency of ceramic filter is low. What's wrong with it?
- Ceramic filter by vacuum suction effect in the ceramic filter plate to cake drying purpose, ceramic filter plate needs cleaning and life, if you discover that the slurry sucking effect is poor or even grout should first consider these three aspects:Ceramic filter plateTwo factors of ceramic filter plate most likely, respectively is the rupture and plugging holes: the rupture will lead to distortion and poor vacuum cleaning; plugging holes will cause the filter plate suction effect is poor even if grout, ceramic filter plugging hole, can strengthen cleaning (such as shorten the cleaning cycle, prolong the cleaning time, increase the amount of nitrate), such as strengthening the cleaning effect is still not improved, it should consider the life approaching should be scrapped and replaced with ceramic filter plate new (replacement plate should not put new or different manufacturers is mounted on the same line, best can complete change).Vacuum system failureThe vacuum degree of ceramic filter is usually about -0.085MPa. If the abnormal vacuum is found, the normal vacuum suction can not be provided, and the suction effect will be poor, or even the pulp will not be sucked.If the vacuum is abnormal, should adhere to the vacuum pump, vacuum connection pipe is whether the fault Water Leakage leakage, distribution valve friction sealing, ceramic filter plate is connected with the rubber tube is aging or exfoliation, ceramic filter plate rupture.
- Q: The working principle of ceramic filter
- Based on the work principle of ceramic filter function of the capillary, by using porous ceramic as filter media, a large number of small capillary action with solid-liquid separation equipment design principle using microporous ceramic disc filter in negative pressure, working conditions, characteristics of the microporous ceramic filter plate with its unique water impermeable, extraction of ceramic filter plate and external vacuum cavity the differential pressure tank suspension material under the action of negative pressure adsorption in the ceramic filter plate, solid material can not through the microporous ceramic filter plate is retained on the surface of the ceramic plate, and the liquid due to the hydrophilic effect of vacuum pressure difference and the ceramic filter plate is passed into the gas-liquid distribution device (vacuum barrel) efflux or recycling so as to achieve the purpose of solid-liquid separation.
- Q: Ceramic filter fineness thin mud suction is not what to do more
- Users such as pulp size is too small, too much mud, after analysis, the following methods of testing, the results have improved, it may wish to try the following methods, perhaps of help:The vacuum degree is about -0.08MPa.Adjust spindle speed and increase drying time.Ceramic filter plate with suitable pore size range.Ceramic filter plate brand on the market range, its quality is good or bad, the feed condition itself is not an ideal situation, such as ceramic filter plate with the aperture to the mine conditions do not match, it will exacerbate the effects of poor, life is short.It can shorten the combined cleaning cycle, strengthen the cleaning effect and prolong the cleaning time.
- Q: Microporous ceramic filter plate cleaning
- For the use of a long time, the method 1, the effect is still no significant improvement, that is how to plug the ceramic filter plate regeneration? The ceramic filter plate with uneven or non sucking slurry can be removed, and oxalic acid or other acid liquid with certain concentration and certain temperature can be taken together to dredge the microporous of the ceramic filter plate. (do not recommend sulphuric acid)
- Q: What is the reason that the ceramic filter does not absorb mineral powder?
- There may be a fault filtrate pump, diaphragm pump damage, pump mechanical seal failure, a leak, two is no output or output to the liquid, the pressure is too low, the cleaning effect is not good, the pressure is too large, will cause damage and reduce the concentration of slurry filter plate.
- Q: What is the reason that ceramic filter does not absorb mineral powder?
- There may be a failure of the filtrate pump, the diaphragm of the pump is damaged, and the mechanical seal of the pump is invalid
- Q: How can I avoid the backwash pressure in the production of ceramic filter?
- The backwashing system of ceramic filter is usually made up of water inlet, water inlet, pressure gauge, water filter and filtered water pressure gauge, and then connected to the inside of ceramic filter. Such as the discovery of ceramic filter recoil pressure became smaller or even no recoil pressure, you can carefully observe the surface of the ceramic filter plate is wet or ceramic filter plate wear without water injection at the discharge point, investigation and the reasons for the following aspects:Is the water inlet pressure or normal?How about the sealing performance of the water filter? Does the filter element need to be replaced?Is the recoil system piping (metal pipe, ceramic filter plate, connecting pipe, etc.) broken, leaking or dripping?Is the distributor valve properly installed and is it worn?Are there any cracks in the ceramic filter plate?Is the pressure gauge broken?The most likely reason is 1, 2, two, the best water should not be too dirty, filter should be replaced regularly. I hope the answer can help you.
- Q: What's the acid of the ceramic filter plate?
- Ceramic filter automatic control system: control system through the metering pump will be concentrated nitric acid automatic mixing ceramic filter plate into nitrate after proportioning through the pipeline, so that it can be dissolved, dredge the blockage in the most microporous ceramic filter plate. This is the ceramic filter plate pickling, pickling, acid dosage should be sufficient as little pickling effect.
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Ceramic Foam Filter for Foundry Industry in China
- Ref Price:
-
$0.10 - 5.00
/ pc
- Loading Port:
- Qingdao
- Payment Terms:
- TT or LC
- Min Order Qty:
- 200 pc
- Supply Capability:
- 200000 pc/month
OKorder Service Pledge
Quality Product, Order Online Tracking, Timely Delivery
OKorder Financial Service
Credit Rating, Credit Services, Credit Purchasing
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