• Ceramic Filter Plate 3 - Advanced Ceramic Filtration Solutions System 1
  • Ceramic Filter Plate 3 - Advanced Ceramic Filtration Solutions System 2
  • Ceramic Filter Plate 3 - Advanced Ceramic Filtration Solutions System 3
Ceramic Filter Plate 3 - Advanced Ceramic Filtration Solutions

Ceramic Filter Plate 3 - Advanced Ceramic Filtration Solutions

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General Information of  Ceramic Filter Plate

CMAX ceramic filter plate is made from high purity alumina silicate fibers mixing with inorganic binders by vacuum forming process. It is widely used in aluminum alloy melting furnace to control the production flow of molten aluminum. CMAX ceramic Filter Plate is a kind of large porous ceramic disc which is fired by inorganic membrane making technology. Regarding firing process, traditionally the ceramic plate is consisted of two layers of plates which are glued together to form inner channels. But after long term running, the glue will block the pores to cause flower spots on the surface of the plates.

 

 

Feature of  Ceramic Filter Plate

Good thermal insulation

Durable mechanical strength

High strength, abrasion and corrosion resistantance and long service life.

Size of micropore is small (normally with diameter of 1.0um), strong capillary effect.

Low power and energy consumption as filter rates drawn into micropore automatically.

High filtration pressure drop (vacuum degree can reach-0.098Mpa) and low moisture of filter cake.

 

Application of  Ceramic Filter Plate

Aluminum alloy melting furnace for die casting industry

Other shapes like sleeves or risers for sand casting foundry

Other shapes like sleeves or risers for sand casting foundry

the application can be divided into two types, one is used for the two phase separation, the other is to disperse a phase to another, that is to combine the two, especially for liquid filtration, gas filtration, fluidization, etc..

 

CNBM has success in its ceramic filter plate products due to their cost-effectiveness and excellent insulating properties. CNBM also has experience in ceramic filter plate application and would like to assist you in product selection, system design, and installation techniques. Our products of ceramic filter plateare in good quality and in best price.

Q: Is the filter plate of the ceramic filter afraid of freezing?
The ceramic filter plate by table and the distribution of a large number of porous capillary ceramic filter, when working in the water slurry channel is used so the microporous ceramic filter plate internal residual has a lot of water, such as low temperature, the inside of the frozen water volume will swell, causing damage to the ceramic the inside of the microporous filter plate structure.
Q: What happens when the pressure on the filter plate is uneven during backwashing?
Ceramic filter is a kind of solid-liquid separation, dehydration drying equipment, such as dehydration pulp, mortar. The backwash of ceramic filter is to flush the filter medium (ceramic filter plate) with clean water with a certain pressure.
Q: The efficiency of ceramic filter is low. What's wrong with it?
CleanThe cleaning of ceramic filter is divided into two parts: reverse flush cleaning (also useful gas) and combined cleaning. The purpose of cleaning is to discharge the particles from the hole to the ceramic filter board.Anti flushing and cleaning water filter after direct visual pressure can, generally between 0.08--0.12MPa, such as less than 0.05MPa, while the poor flushing effect without even washing effect, resulting in blocking accumulation eventually led to the ceramic filter plate hole plugging scrap. Replacing the filter element in time and ensuring the water pressure before filtration can provide stable backwashing water pressure.Combined cleaning by ultrasonic vibration, nitrate dissolution method for maximum remove blockage of backwash rushed out, the general ceramic filter every 8 hours of continuous work should stop cleaning 1 hours, such as the use of the old plate or the suction effect is poor, can strengthen cleaning (such as shorten the cleaning period, prolong the period of cleaning, increase the amount of nitric acid etc.).
Q: Microporous ceramic filter plate cleaning
In order to avoid the possibility of plugging, ceramic filter plates with suitable aperture range of different manufacturers can be selected.
Q: Ceramic filter capacity.
You ask too general, to say processing capacity (ie capacity), at least to provide material conditions, such as: material name, concentration, particle size distribution. In addition, the basic conditions of equipment operation should be taken into account.
Q: What is the reason that the ceramic filter does not absorb mineral powder?
There may be a fault filtrate pump, diaphragm pump damage, pump mechanical seal failure, a leak, two is no output or output to the liquid, the pressure is too low, the cleaning effect is not good, the pressure is too large, will cause damage and reduce the concentration of slurry filter plate.
Q: How can I avoid the backwash pressure in the production of ceramic filter?
The backwashing system of ceramic filter is usually made up of water inlet, water inlet, pressure gauge, water filter and filtered water pressure gauge, and then connected to the inside of ceramic filter. Such as the discovery of ceramic filter recoil pressure became smaller or even no recoil pressure, you can carefully observe the surface of the ceramic filter plate is wet or ceramic filter plate wear without water injection at the discharge point, investigation and the reasons for the following aspects:Is the water inlet pressure or normal?How about the sealing performance of the water filter? Does the filter element need to be replaced?Is the recoil system piping (metal pipe, ceramic filter plate, connecting pipe, etc.) broken, leaking or dripping?Is the distributor valve properly installed and is it worn?Are there any cracks in the ceramic filter plate?Is the pressure gauge broken?The most likely reason is 1, 2, two, the best water should not be too dirty, filter should be replaced regularly. I hope the answer can help you.
Q: The vacuum degree of the ceramic filter is normal and the cake water is large?
The concentration, particle size and mud content of the raw materials are not suitable for or due to changes, which are no longer suitable for dehydration using ceramic filters
Q: What is the reason that the whole ceramic filter does not attract ore?
Vacuum system failure, no vacuum or vacuum can not meet the requirements. Should check the vacuum pump and vacuum piping, distribution head, ceramic plate, such as failure or leakage.Whether the ore conditions are changed, such as pulp type, mud content, fineness, concentration, etc..
Q: How to determine the quality of ceramic fiber filter board simply?
Ceramic fiber filter board, in fact, ceramic fiber board, also known as aluminum silicate, refractory fiberboard.

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