• Burner for Ethylene Cracking Heater System 1
  • Burner for Ethylene Cracking Heater System 2
Burner for Ethylene Cracking Heater

Burner for Ethylene Cracking Heater

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Ethylene Cracking Heater belongs to Chemical Reaction Heater, fluid will be cracked by catalyst in tubes directly. The cracking of high molecular compound needs high temperature, so, the firebox temperature of Ethylene Cracking Heater is usually more than 1150℃ and tubes shall be heated uniformly. Lots of Burners shall be arranged at the bottom and side walls to meet above requirements. Burners at the bottom often use gas or combination of oil & gas as fuel to provide the 70% of heat productivity. Burners at side walls shall be Flameless Burners and the flame is attached to Walls in round shape.

In 2007, Corporation together with Beijing Petroleum University developed a new type of Burner (H-116) at the bottom of Cracking Heater which had been applied on the old Ethylene Cracking Unit in Maoming City successfully. The initial designed load of H-116 for cracking naphtha is 19.3t/h, 20.3t/h for cracking hydrogenation tail oil and 18.77t/h for cracking diesel oil, while the actual maximum feeding load is only 85~90% of the designed load. If the load is exceed 90%, Burner can not keep smooth burning because of serious over temperature at Convection Section. The operation safety can not be guaranteed under this condition. After replacing new Burner, the load of Cracking Heater had reached to 19.3t/h in first operation cycle and 19.6t/h in second operation cycle in good condition which had helped to save the fuel, increase the capacity of treatment and lower the temperature of flue gas. Thermal efficiency of H-116 is more than 93.5% which was increased 0.5~1% after replacing new Burner, so the coke-burning cycle was greatly extended.

GROUP mainly produces the following products:

l  Refinery/chemical furnaces, incinerators, coal (liquid) chemical reformers

l  Waste heat boilers, thermal medium boilers

l  Class A1 /A2 pressure vessels

l  Reactors, Heat Exchangers & Towers

l  Oil tanks/accessories/mixers, alloy steel precision castings

l  Four classes of piping supports and hangers used in fired-electric/thermo-electric/nuclear electric power industries and dampers

l  Flue gas/air/coal powder duct and its attachments

Boiler ancillaries, water treatment devices and so on

Q:What is the difference in structure between industrial furnace and boiler?
From the way: industrial furnace (electricity, natural gas, gas, induction heating is considered electricity), boilers (coal, all kinds of hot exhaust gas, a variety of gas, seemingly less electricity).
Q:Heat treatment equipment (industrial furnace), which products generally contain what kind of, which industries need to use heat treatment industrial furnace equipment.
The general metal die casting plant and the metal smelting plant need process melting and dissolving furnace, usually there are reverberatory furnace, cupola, rotary furnace, etc. I do the melting furnace of aluminium alloy.
Q:Selection of heat preservation material for industrial furnace
In the neutral and oxidizing atmosphere, the tensile strength, toughness and fiber structure can be maintained for long term use. The temperature is 950-1400 centigrade. Excellent chemical stability; excellent thermal stability; excellent tensile strength; low thermal conductivity; low thermal capacity; excellent sound absorption and noise reduction performance.
Q:Why does the burner of industrial furnace burn occasionally?
The general process for burner ignition, blowing furnace, electric spark ignition, solenoid valve, open the gas in case of delayed spark ignition, detection device detects the flame, the controller accepts signal so that the solenoid valve open, gas continuous normal combustion. However, if the ignition fails or the burner fires, the detector cannot detect the flame, which causes the solenoid valve to close and the burner flameout.
Q:What is the difference between industrial furnace masonry and ordinary masonry?
Industrial furnace masonry requirements are relatively high, industrial furnaces of different uses, whether material or masonry process, have strict requirements.
Q:Brief introduction to repair of industrial furnace
The working condition of industrial furnace is very bad. It is affected by high temperature, slag erosion and burden wear. Therefore, its working condition changes quickly and its service life is short.
Q:What are the companies in the world that are currently engaged in metallurgical furnaces?
Each manufacturer has its own industry and technological advantages.If you say that the performance rankings, turnover, and so on, it seems that no one has done this ranking.
Q:What is industrial furnace masonry?
Plane construction must level, slope construction must find slope,refractory bricks must be selected and processed according to masonry requirements.
Q:How to use industrial furnace equipment?
When the furnace is used, the lifting mechanism of the furnace door must be in good condition, and the wire breakage of the steel wire is not allowed to exceed the designated value. The weight should be properly allocated, and the drive department shall be provided with a protective cover.
Q:What are the combustion equipments used in industrial boilers?
The boiler is an energy conversion equipment. The energy input to the boiler has the chemical energy and the electric energy in the fuel. The boiler outputs steam with certain heat energy and high temperature water.

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