• Burner for Ethylene Cracking Heater System 1
  • Burner for Ethylene Cracking Heater System 2
Burner for Ethylene Cracking Heater

Burner for Ethylene Cracking Heater

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Ethylene Cracking Heater belongs to Chemical Reaction Heater, fluid will be cracked by catalyst in tubes directly. The cracking of high molecular compound needs high temperature, so, the firebox temperature of Ethylene Cracking Heater is usually more than 1150℃ and tubes shall be heated uniformly. Lots of Burners shall be arranged at the bottom and side walls to meet above requirements. Burners at the bottom often use gas or combination of oil & gas as fuel to provide the 70% of heat productivity. Burners at side walls shall be Flameless Burners and the flame is attached to Walls in round shape.

In 2007, Corporation together with Beijing Petroleum University developed a new type of Burner (H-116) at the bottom of Cracking Heater which had been applied on the old Ethylene Cracking Unit in Maoming City successfully. The initial designed load of H-116 for cracking naphtha is 19.3t/h, 20.3t/h for cracking hydrogenation tail oil and 18.77t/h for cracking diesel oil, while the actual maximum feeding load is only 85~90% of the designed load. If the load is exceed 90%, Burner can not keep smooth burning because of serious over temperature at Convection Section. The operation safety can not be guaranteed under this condition. After replacing new Burner, the load of Cracking Heater had reached to 19.3t/h in first operation cycle and 19.6t/h in second operation cycle in good condition which had helped to save the fuel, increase the capacity of treatment and lower the temperature of flue gas. Thermal efficiency of H-116 is more than 93.5% which was increased 0.5~1% after replacing new Burner, so the coke-burning cycle was greatly extended.

GROUP mainly produces the following products:

l  Refinery/chemical furnaces, incinerators, coal (liquid) chemical reformers

l  Waste heat boilers, thermal medium boilers

l  Class A1 /A2 pressure vessels

l  Reactors, Heat Exchangers & Towers

l  Oil tanks/accessories/mixers, alloy steel precision castings

l  Four classes of piping supports and hangers used in fired-electric/thermo-electric/nuclear electric power industries and dampers

l  Flue gas/air/coal powder duct and its attachments

Boiler ancillaries, water treatment devices and so on

Q: Selection of heat preservation material for industrial furnace
Ceramic fiber blanket can be used.Ceramic fiber blanket color white, regular size, set fire, heat insulation, insulation in one. Free from any binding agent.
Q: Should the industrial furnace shell cool down?
The function of furnace shell is beautiful, protective lining, fixed function accessories and so on.
Q: Heat treatment equipment (industrial furnace), which products generally contain what kind of, which industries need to use heat treatment industrial furnace equipment.
The main equipments of heat treatment are classified into two major categories: main equipment and auxiliary equipment. The main equipment includes heat treatment furnace, heating device, surface modification, surface oxidation device, surface mechanical enhancement device, cooling equipment, cold processing equipment, process parameter detection and control instrument; auxiliary equipment includes cleaning cleaning equipment, furnace atmosphere heating medium permeability meter preparation equipment, cooling device, quenching medium heavy transport machinery, quality testing equipment, power transmission line and auxiliary equipment, fire safety equipment, dust and other production fixture.
Q: What is industrial furnace masonry?
Masonry industrial furnaces refers to complete materials such as brick kilns in construction process.
Q: What's the role of anchor bricks in industrial furnaces?
Anchorage brick is a new type of anchor brick relates to an industrial furnace, in particular to anchor brick of an industrial furnace roof, including column hanging end and the anchor structure, opened in the anchor on the surface of the spacing of the grooves in the anchor on at least one surface is arranged along the length direction ribs is provided with ribs, the ribs of the reinforcement and anchorage tension, tensile and flexural strength was obviously improved, the stress generated in the groove at the bar at the barrier can not continue to transfer, so the anchor brick of this kind of structure is not easy to break.
Q: Why does the burner of industrial furnace burn occasionally?
The flameout protection system is made up of burner controller, electromagnetic valve and flame detector, and the flame detection mode is mainly based on the two forms of ultraviolet detection and electrode detection. By utilizing the electric conductivity of the flame, the circuit path of the combustion process generates a weak current, and when the signal amplifier is amplified, the flame is induced to exist, and the small power burner adopts the detection mode more, and is economical and practical.
Q: How many kinds of industrial electric furnaces are there?
Electric furnace is divided into four categories: resistance furnace, induction furnace, arc furnace and special electric furnace according to the different ways of electric heating.
Q: What are the advantages of a vacuum furnace?
The accuracy of furnace temperature measurement and monitoring is obviously improved. The indicating temperature of the thermocouple and the temperature of the furnace reach 1.5 C. But there is a large temperature difference in a large number of workpieces in different parts of the furnace. If the forced circulation of the rarefied gas is adopted, the temperature range of the temperature range of + 5 DEG C can still be controlled.
Q: How to use industrial furnace equipment?
The protection device of the exposed transmission department shall be installed with the correct installation position. The structure is reasonable. The wire rope pulley of the furnace car shall be intact and undamaged. All the pulleys and sprockets on the furnace are in good condition, without defects and flexible in rolling.
Q: Brief introduction to repair of industrial furnace
Compared with other equipment, industrial furnace repair has many characteristics: more repair times, more maintenance costs, more non-standard equipment and unsafe factors.

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