High-Quality Ceramic Filter Plate - Silicon/Alumina Carbide Ceramic Foam Filter 2024
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- Loading Port:
- Shanghai
- Payment Terms:
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- Min Order Qty:
- 100 g/m²
- Supply Capability:
- 1000 g/m²/month
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Quick Details for Alumina/ Silicon Carbide Ceramic Foam Filter for Foundry Industry
| Place of Origin: | China (Mainland) | Brand Name: | CMAX | Model Number: |
Packaging & Delivery
| Packaging Details: | standard seaworthy/airworthy export packing/as your request |
| Delivery Detail: | 7-15days |
Specifications
Silicon Carbide Ceramic Foam Filter work at more than 1500 Degree Celsius, filter moten iron and copper in related casting.
Physical and chemical properties
Material | Alumina | Silicon Carbide | Zirconia | Magnesia |
Color | White | Grey black | Yellow | Dark yellow |
Pore Density | 8-60ppi | 8-60ppi | 8-60ppi | 8-60ppi |
Porosity | 80-90% | 80-90% | 80-90% | 80-90% |
Refractoriness | ≤1100°C | ≤1500°C | ≤1700°C | ≤1000°C |
Bending Strength | >0.6Mpa | >0.8Mpa | >1.0Mpa | >0.6Mpa |
Compression Strength | >0.8Mpa | >0.9Mpa | >1.2Mpa | >0.8Mpa |
Volume-weight | 0.3-0.45g/cm3 | 0.35-0.5 g/cm3 | 0.9-1.5 g/cm3 | 0.35-0.5 g/cm3 |
Thermal shock resistance | 6times/1100°C | 6times/1100°C | 6times/1100°C | 6times/1100°C |
Application | Aluminium , Aluminium alloys and other Non-ferrous alloys | Ductile Cast Iron, Malleable Cast Iron,Gray iron and other Cast Iron | High melting point metal alloys likeSteel,AlloySteel,Stainless Steel etc | Magnesium and High-Active Alloy |
Specifications for Alumina Casting
Dimensions (mm) | Dimensions (inch) | Pouring Rate (kg/s) | Filtration Capacity (ton) |
178×178×50 | 7×7×2 | 0.2-0.6 | 5 |
228×228×50 | 9×9×2 | 0.3-1.0 | 10 |
305×305×50 | 12×12×2 | 0.8-2.5 | 15 |
381×381×50 | 15×15×2 | 2.2-4.5 | 25 |
430×430×50 | 17×17×2 | 3.0-5.5 | 35 |
508×508×50 | 20×20×2 | 4.0-6.5 | 45 |
585×585×50 | 23×23×2 | 5.0-8.6 | 60 |
Specification for Iron casting
Dimension (mm) | Pouring Rate (kg/s) | Filtration Capacity (kg) | ||
Grey Iron | Ductile Iron | Grey Iron | Ductile Iron | |
40×40×22 | 4 | 3 | 65 | 32 |
50×50×22 | 6 | 4 | 100 | 52 |
75×50×22 | 9 | 6 | 150 | 75 |
75×75×22 | 14 | 9 | 220 | 100 |
100×50×22 | 12 | 8 | 200 | 100 |
100×75×22 | 18 | 12 | 300 | 150 |
100×100×22 | 25 | 16 | 400 | 200 |
150×150×22 | 50 | 36 | 900 | 450 |
Specification for Steel/Magnesium casting
Dimensi | Zirconia Foam Filter | Dimensions (mm) | Magnesia Foam Filter | ||
Pouring Rate(kg) | Filtration Capacity(kg) | Pouring Rate(kg) | Filtration Capacity(kg) | ||
50×50×22 | 3~5 | 30 | 50 D×22 | 4.0 | 60 |
50×75×22 | 4~6 | 40 | 60 D×22 | 7.0 | 80 |
75×75×22 | 7~12 | 60 | 90 D×22 | 10.0 | 120 |
75×100×22 | 8~15 | 80 | 120 D×22 | 16.0 | 160 |
100×100×22 | 14~20 | 100 | 100×100×22 | 13.0 | 140 |
50 D×22 | 2~6 | 18 | 150×150×25 | 22.0 | 260 |
80 D×22 | 6~10 | 50 | 230×230×30 | 130.0 | 3100 |
90 D×22 | 8~16 | 70 | 300×300×40 | 260.0 | 5200 |
Silicon Carbide Ceramic Foam Filter
Ceramic Foam Filter is the third generation filter, compared with traditional filtering materials(ceramic honeycomb filter, extruded filter), our Ceramic Foam Filter have the advantages as below:
1. High thermal stability, stable chemical composition in high temperature,avoid the chemical reaction with the filtered molten metal.
2. High mechanical strength, large specific surface,efficient in purifying the metal flow.
3. Lower the filtering head loss,easy-operating,save energy. Smooth the metal flow,avoid the spray, spatter and backset,improve the exterior quality of the casting product,prevent the pore disfigurement,reduce the inferior rate.
4. Various size, shape and aperture,suitable for kinds of casting technique.
The Ceramic Foam Filter are widely used in non-ferrous metal smelt, Foundry Industrial of Copper, Aluminum Alloy, Cast Iron, Cast Steel and high temperature fume separator, special filling. silicon carbide ceramic foam filter been used to filter molten iron and copper liquid in the iron casting industry, improve the casting product quality highly.
Size & Color is as your request.
Other products:
- Q:What are the functions of honeycomb ceramic filters?
- At present, it is widely used in metallurgy, foundry industry, metal melt filtration, using mullite (cordierite) ceramic materials
- Q:Microporous ceramic filter plate cleaning
- For the use of a long time, the method 1, the effect is still no significant improvement, that is how to plug the ceramic filter plate regeneration? The ceramic filter plate with uneven or non sucking slurry can be removed, and oxalic acid or other acid liquid with certain concentration and certain temperature can be taken together to dredge the microporous of the ceramic filter plate. (do not recommend sulphuric acid)
- Q:Why should filter core be used in backwash of ceramic filter?
- Ceramic filter recoil stage is with certain pressure of clean water from the inside out washing ceramic filter plate, the outer aperture ceramic filter plate from inside is gradually reduced, such as flushing water and unclean inside contain impurities that may block ceramic filter board, other structures in the recoil stage of pollution. Such as recoil, water is not clean, you must go through the water filter cartridge to filter again, the choice of filter core, the higher the accuracy of filtration, the more clean water, but the filter is more likely to plug, scrap. Of course, the water is clean and contains little solids. The filter core is not easy to plug and even water filters can be removed.
- Q:Ceramic filter cleaning, sulfuric acid cleaning
- Can be washed with chromic acid lotion. The effect is better
- Q:Common troubles of ceramic filter
- (1) low vacuum, can not meet the production requirements. The main reason is the vacuum pipeline leakage, vacuum pump circulating water is not enough, vacuum pump impeller wear and tear, distribution head wear, ceramic filter plate damage, filtrate tank drainage valve is not closed, pulp trough material level is lower;(2) low or fluctuating backwash water pressure. The main reason is the blockage or leakage of the backwash water pipe system and the distribution of head wear;(3) the liquid level of the filtrate tank is high. The main reason is that the circulating water pump impeller or pump shell wear, pressure is insufficient, so that the drain valve can not open or drain valve itself failure, and filter barrels and circulating water pipe between the leakage;
- Q:The vacuum degree of the ceramic filter is normal and the cake water is large
- The vacuum degree of the ceramic filter is normal at about -0.08MPa. Under normal circumstances, the water content of the filter cake treated with a ceramic filter is about 10%, and the moisture content of the tail filter cake is about 15%. The water content of the filter cake increases with the increase of water content in the ceramic filter. I analyze the reasons from two aspects.
- Q:What is the reason that the whole ceramic filter does not attract ore?
- After the joint cleaning, 0~2 hours of suction effect may be good, 2~4 may drop slightly, 4 hours later will become worse and worse, or even suck. This case should first check the backwash water pressure (instantaneous maximum pressure should not be less than 0.08MPa) is to meet the requirements, should also advance down (to ensure normal and ultrasonic cleaning combined with nitric acid dosage sufficient) and prolong the cleaning time.
- Q:What is the working pressure of the ceramic filter?
- The backwash pressure is the size of the backwash of the ceramic filter during recoil stage, and the recoil pressure is generally less than 0.12MPa. The greater the pressure, the better the recoil effect, the better the service life and the suction effect of the ceramic filter plate, and the worse the service life and the suction effect of the ceramic filter board. The backwash pressure of the ceramic filter shall be no less than 0.07MPa.
- Q:Performance advantages of ceramic filter
- A ceramic filter for fine coal mud recovery, there is a base, the lower part of the frame is provided with a fine slime liquid trough, the fine slime liquid material groove is provided with a liquid level controller, the slime liquid material at both ends of the groove is provided with a negative pressure water tank, the water tank is provided with a negative pressure suction connection assembly fixing the other side is provided with a vacuum pump pipeline, the pipeline is communicated with a vacuum pump and vacuum pump;
- Q:Ceramic filter in vacuum pressure enough, the ceramic plate does not suck pulp, what is the reason for analysis?
- The incoming mud content, fine particle size, pulp itself is not suitable for the use of ceramic filter dehydration, if the use of ceramic filter dehydration in this case, will accelerate the blockage of ceramic filter plate, blocking the situation after the second reference description.
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High-Quality Ceramic Filter Plate - Silicon/Alumina Carbide Ceramic Foam Filter 2024
- Ref Price:
-
- Loading Port:
- Shanghai
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 100 g/m²
- Supply Capability:
- 1000 g/m²/month
OKorder Service Pledge
OKorder Financial Service
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