• Ceramic Filter Plate - SIC Foam Filter Plate for Molten Metal Liquid Filter High Quality System 1
  • Ceramic Filter Plate - SIC Foam Filter Plate for Molten Metal Liquid Filter High Quality System 2
Ceramic Filter Plate - SIC Foam Filter Plate for Molten Metal Liquid Filter High Quality

Ceramic Filter Plate - SIC Foam Filter Plate for Molten Metal Liquid Filter High Quality

Ref Price:
$1.00 - 6.00 / pc get latest price
Loading Port:
Qingdao
Payment Terms:
TT or LC
Min Order Qty:
200 pc
Supply Capability:
200000 pc/month

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1.Production of ceramic foam filter

Ceramic Foam filters are just developed as a new type molten metal filter to decrease casting flaw in recent years. With its characteristics of light-weight, high mechanical strength, large specific surface areas, high porosity, excellent thermal shock resistance, erode resistance, high-performance,  Ceramic Foam filter is designed for filtering impurities from molten Iron & Alloy, nodular cast iron castings, grey iron castings and malleable castings, Bronze casting, etc.


2. Functions of ceramic foam filter

1). Thermal and chemical stability in high temperature,avoiding the chemical reaction with the filtered molten metal;

2). High porosity and good mechanical strength in high temperature due to its pure ceramic composite;

3). Low head loss,easy operation,energy-saving;

4). Making metal liquid flowing at stable speed and avoiding the sputtering and backset,thus increasing the surface quality of the cast part,preventing the pore disfigurement and finally lower down the unqualified rate;

5). Various sizes,shapes,apertures are available for kinds of foundry technique.


3.Physical and chemical properties

No.

Size (mm)

Flow velocity  (Kg/s)

Filter capacity  (Kg)

Gray castiron

Ductile castiron

Gray castiron

Ductile castiron

1

30×50×22

2~4

1~3

45~60

15~30

2

40×40×11

2~4

1~3

45~60

15~30

40×40×13

2~4

1~3

45~60

15~30

40×40×22

2~4

1~3

45~60

15~30

3

50×50×13

3~6

2~4

55~90

25~45

50×50×22

3~6

2~4

55~90

25~45

4

60×60×22

4~8

3~5

65~110

40~75

5

66×66×22

5~9

4~6

80~130

45~80

6

75×50×22

4~8

5~7

65~110

40~75

7

75×75×22

9~14

6~9

145~220

70~100

8

Φ50×22

3~5

1~3

50~70

20~40

9

Φ60×22

3~6

2~4

65~110

35~60

10

Φ70×22

4~8

3~6

75~130

40~75

11

Φ76×22

5~9

4~7

90~150

45~80

12

Φ90×22

10~15

6~9

180~260

75~110

13

100×50×22

8~12

5~8

130~200

65~90

14

100×60×22

9~14

6~9

180~260

70~100

15

150×100×22

18~25

12~16

300~ 400

150~210

16

150×150×22

35~50

24~36

400~ 900

300~450

 4.Usage of  ceramic foam filter


5.FAQ

We have organized several common questions for our clients,may help you sincerely: 

①How about your Warranty?

 Warranty: 1-Year for the whole light. Warranty is based on correct storage, installation, using and maintenanc

②How to guarantee the quality of the products?

We have established the international advanced quality management system,every link from raw material to final product we have strict quality test;We resolutely put an end to unqualified products flowing into the market. At   the same time, we will provide necessary follow-up service assurance.

③How long can we receive the product after purchase?

In the purchase of product within three working days, We will arrange the factory delivery as soon as possible. The pecific time of receiving is related to the state and position of customers.Commonly 7 to 10 working days can be served.


Q: The ultrasonic wave of ceramic filter is not good. What's going on?
In ancient China, filtration technology was applied to produce paper made from plant fibers in 200 bc. The paper method was improved in AD 105. He wandered in dense in papermaking during plant fiber pulp fine bamboo. Water curtain gap filtration, a thin layer of wet pulp stay on the bamboo surface, after drying into paper.
Q: What filter material are placed in the aquarium filter?
Generally let off the filter cotton and ceramic rings, there are biochemical balls, coral bone, stone, activated carbon and so onConditional: filter cotton, ceramic ring, biochemical ball, coral bone, stone, activated carbon
Q: Is the filter plate of the ceramic filter afraid of freezing?
The filter plate of ceramic filter is afraid of frost and should be protected.
Q: Working principle, ultrasonic trouble and troubleshooting of ceramic filter
It is based on the action principle of capillary pore and realizes the solid-liquid separation through the capillary action principle of the micropore. Specifically, is the use of microporous ceramic plate water impermeable properties, extraction of ceramic plate and external cavity vacuum pressure, the suspended material groove under the action of the negative pressure adsorption on the ceramic plate, solid material through the porous ceramic plate can not be trapped in a ceramic plate surface, and the liquid due to the hydrophilic effect of vacuum pressure difference and ceramic plate by entering the gas-liquid distribution device, and then discharged or recycled, so as to achieve the purpose of solid-liquid separation.
Q: The efficiency of ceramic filter is low. What's wrong with it?
Ceramic filter by vacuum suction effect in the ceramic filter plate to cake drying purpose, ceramic filter plate needs cleaning and life, if you discover that the slurry sucking effect is poor or even grout should first consider these three aspects:Ceramic filter plateTwo factors of ceramic filter plate most likely, respectively is the rupture and plugging holes: the rupture will lead to distortion and poor vacuum cleaning; plugging holes will cause the filter plate suction effect is poor even if grout, ceramic filter plugging hole, can strengthen cleaning (such as shorten the cleaning cycle, prolong the cleaning time, increase the amount of nitrate), such as strengthening the cleaning effect is still not improved, it should consider the life approaching should be scrapped and replaced with ceramic filter plate new (replacement plate should not put new or different manufacturers is mounted on the same line, best can complete change).Vacuum system failureThe vacuum degree of ceramic filter is usually about -0.085MPa. If the abnormal vacuum is found, the normal vacuum suction can not be provided, and the suction effect will be poor, or even the pulp will not be sucked.If the vacuum is abnormal, should adhere to the vacuum pump, vacuum connection pipe is whether the fault Water Leakage leakage, distribution valve friction sealing, ceramic filter plate is connected with the rubber tube is aging or exfoliation, ceramic filter plate rupture.
Q: Principle of chemical engineering drum vacuum filter, the faster the speed, the less the amount of filtrate obtained per turn, the more the amount of filtrate obtained per unit time?
In unit time, the more turns of the drum, the greater the centrifugal force, the greater the rate of filtration in unit time, that is to say, the amount of filtrate in unit time is moreRotating drum vacuum filter, the greater the speed, the greater the filtration rate, but the shorter the time each turn, the amount of each filtrate will be reduced
Q: Does the ceramic factory use hydrochloric acid?
In order to avoid the possibility of plugging, ceramic filter plates with suitable aperture range of different manufacturers can be selected.
Q: What are the reasons for the program alarm of ceramic filter?
If that is the ceramic filter tank body of the slurry concentration is diluted, has nothing to do with the ceramic filter itself, can think of ways to enter the ceramic filter tank before the slurry concentration increased, thereby improving the dewatering efficiency of ceramic filter.
Q: How should the static and dynamic sealing points of the ceramic filter be leaking?
When the ceramic filter works, the operation may be as follows: 1. The feed is injected and the pulp is injected into the tank of the ceramic filter. 2, mixing system, ceramic filter stirring rake back and forth mixing, driven by mixing reducer. 3, spindle rotation, material level reached a certain range, through the spindle speed machine to drive the ceramic filter disk rotation.
Q: What about the leakage of the ceramic filter static and dynamic sealing points?
When the ceramic filter works, the operation may be as follows: 1. The feed is injected and the pulp is injected into the tank of the ceramic filter. 2, mixing system, ceramic filter stirring rake back and forth mixing, driven by mixing reducer. 3, spindle rotation, material level reached a certain range, through the spindle speed machine to drive the ceramic filter disk rotation.

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