Alumina Ceramic Foam Filter Plate for Molten Aluminium

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APPLICATION:For the filtration of molten aluminum and non ferrous alloy.

Alumina Ceramic Foam Filters mainly for filtration of aluminum and alloys in foundries and cast houses .With the excellent
resistance to attack and corrosion from molten aluminum, the filter can effectively remove inclusions, reduce trapped gas
and provide laminar flow and then the filtered metal is significantly cleaner.Cleaner metal results in higher-quality castings,
less scrap, and fewer inclusion defects, all of which contribute to bottom-line profit.

-Reduce scrap related to inclusions.

-Reduce costs related to inclusion defects.

-Increase productivity with higher extrusion or rolling speeds.

-Increase casting flexibility with easy alloy changes.

-No holding metal.

FEATURES：

*Superior dimensional tolerances

*Stable chemical composition

*Highest filtration efficiency

*Excellent strength

*Resistant to corrosion attack by molten aluminum and alloys

*Beveled edges and compressible gasket

SPECIFICATION：

Color:White

Working Temp :≤1100°C

Porosity:80~90%
PPI(pores per inch):10/20/30/40

Compression Strength (Room Temperature) :≥0.8Mpa

Volume Density: 0.36-0.5g/cm3

Thermal Shock Resistance:1100°C to room temperature 6 times

COMMON SIZES:
7x7x2" (178x178x50mm)
9x9x2" (229x229x50mm)
12x12x2" (305x305x50mm)
15x15x2" (381x381x50mm)
17x17x2" (432x432x50mm)
20x20x2" (508x508x50mm)
23x23x2" (584x584x50mm)

*Other sizes can be customized upon request.

Q: The ultrasonic wave of ceramic filter is not good. What's going on?: The earliest filtration was mostly gravity filtration, which was followed by pressure filtration to increase the rate of filtration, followed by vacuum filtration. The drum vacuum filter invented in the early twentieth Century realized the continuous operation of the filter. Since then, various types of continuous filters have appeared. Intermittent operating filters (such as plate and frame press filters) are developed for automatic operation, and the filtration area is becoming larger and larger. In order to obtain the filter residue with low moisture content, the mechanical press filter has been developed.

Q: Performance advantages of ceramic filter: A ceramic filter for fine coal mud recovery, there is a base, the lower part of the frame is provided with a fine slime liquid trough, the fine slime liquid material groove is provided with a liquid level controller, the slime liquid material at both ends of the groove is provided with a negative pressure water tank, the water tank is provided with a negative pressure suction connection assembly fixing the other side is provided with a vacuum pump pipeline, the pipeline is communicated with a vacuum pump and vacuum pump;

Q: What are the poor filtration effects of vacuum disc filters?: Under normal circumstances, high vacuum, vacuum suction, high production capacity, filter cake moisture control is good. At present, some ceramic filters are equipped with two or multi-stage vacuum system to obtain almost absolute vacuum, and can reach 0.09 ~ 0.098MPa.

Q: Ceramic filter in vacuum pressure enough, the ceramic plate does not suck pulp, what is the reason for analysis?: Generally, the vacuum degree of ceramic filter is about -0.08MPa. Sufficient vacuum pressure is only a prerequisite for a good ceramic suction effect. Besides vacuum, the other factors may affect the suction effect:Vacuum display table fault, the difference between the display value and the actual data is great.

Q: What's the reason for high water content in filtration copper concentrate?: Vacuum: about -0.08MPaIf the vacuum required to consider other factors; such as the vacuum degree is not up to even only about -0.05MPa, it should be related to pipeline inspection of vacuum system leakage, vacuum pump damage, distribution valve failure, ceramic plate breakage, ceramic plate connecting pipe leakage may cause the vacuum is not up to, to achieve early detection and early treatment.

Q: The working principle of ceramic filter: The working principle and mechanism and the shape of ceramic filter disk vacuum filter is similar to that in the pressure under the action of suspension by filtration medium, particles are trapped cake is formed at the surface of the medium, and the liquid through a filter medium outflow, reached the purpose of solid-liquid separation. The difference is that the filter medium of ceramic filter plate with microporous capillary effect, the capillary force in the pores is larger than the vacuum force applied to microporous keep full liquid state, no matter under what circumstances, the ceramic filter plate does not allow air through, because there is no air through solid-liquid separation, low energy consumption, vacuum a high degree of.

Q: The vacuum degree of the ceramic filter is normal and the cake water is large: There is a difference between the vacuum display and the actual vacuumThe main speed of the ceramic filter is too fastThe water content of the filter cake is gradually increased within 0~8 hours after the equipment has been continuously turned onThe ceramic filter plate does not meet the aperture range and the opening rate is lowThe ceramic filter plate has a near life and serious blockageCeramic filter cleaning standards (acid, ultrasonic, backwash water)The scraper can not be completely discharged, and the surface of the ceramic plate is coated with a thin filter cakeFailure to manufacture equipment or other causes of failure

Q: The vacuum of ceramic filter is not enough: Maybe the vacuum meter is broken. It doesn't show or show the data is different from the actual data.It could be the source of the vacuum, the vacuum pump failure.Pipeline leakage: vacuum system connecting pipes (metal pipes or rubber pipes) corrosion, aging and water leakage.Distributor head leakage: wear or poor sealing.Leakage of ceramic plate: rupture of ceramic plate.Other reasons.

Q: What is the backwashing pressure of the ceramic filter?: The working process of ceramic filter is: suction - drying - unloading - backwash - suction - drying - unloading - backwash...... In circulation, suction, the drying process is to make the slurry liquid by vacuum suction and capillary effect (usually water) through the filter media from the left, the filter cake on the filter medium (the two processes like syringe pumping), and then through the scraper discharge, after unloading, ceramic filter machine is complete a cycle in the absorption slurry, drying process, some fine particles may enter the filter medium or stacked on the surface (a lot of pipeline internal filtration medium ceramic filter plate), these small particles blockage will make the filter medium permeability and filtering effect of the loss from the poor, in order to reduce the possibility of blockage ceramic filter, will enter the backwash (this process is like a water jet injector). Ceramic filter backwash is through the pressure of water, these small particles plug discharge ceramic filter board.

Q: Can the ceramic plate filter the hot air?: Ceramic filter is a new and efficient dehydration equipment. If users find the ceramic filter board surface suction effect is poor, or even do not suck slurry, we should promptly investigate the causes, so as not to affect production efficiency. I hope the following analysis will help you. First, the reasons for the ceramic filter.

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