High-Quality Ceramic Filter Plate - Silicon/Alumina Carbide Ceramic Foam Filter
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- Loading Port:
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- Payment Terms:
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- Min Order Qty:
- 100 g/m²
- Supply Capability:
- 1000 g/m²/month
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Quick Details for Alumina/ Silicon Carbide Ceramic Foam Filter for Foundry Industry
| Place of Origin: | China (Mainland) | Brand Name: | CMAX | Model Number: |
Packaging & Delivery
| Packaging Details: | standard seaworthy/airworthy export packing/as your request |
| Delivery Detail: | 7-15days |
Specifications
Silicon Carbide Ceramic Foam Filter work at more than 1500 Degree Celsius, filter moten iron and copper in related casting.
Silicon Carbide Ceramic Foam Filter
Ceramic Foam Filter is the third generation filter, compared with traditional filtering materials(ceramic honeycomb filter, extruded filter), our Ceramic Foam Filter have the advantages as below:
1. High thermal stability, stable chemical composition in high temperature,avoid the chemical reaction with the filtered molten metal.
2. High mechanical strength, large specific surface,efficient in purifying the metal flow.
3. Lower the filtering head loss,easy-operating,save energy. Smooth the metal flow,avoid the spray, spatter and backset,improve the exterior quality of the casting product,prevent the pore disfigurement,reduce the inferior rate.
4. Various size, shape and aperture,suitable for kinds of casting technique.
The Ceramic Foam Filter are widely used in non-ferrous metal smelt, Foundry Industrial of Copper, Aluminum Alloy, Cast Iron, Cast Steel and high temperature fume separator, special filling. silicon carbide ceramic foam filter been used to filter molten iron and copper liquid in the iron casting industry, improve the casting product quality highly.
Physical and chemical properties
Material | Alumina | Silicon Carbide | Zirconia | Magnesia |
Color | White | Grey black | Yellow | Dark yellow |
Pore Density | 8-60ppi | 8-60ppi | 8-60ppi | 8-60ppi |
Porosity | 80-90% | 80-90% | 80-90% | 80-90% |
Refractoriness | ≤1100°C | ≤1500°C | ≤1700°C | ≤1000°C |
Bending Strength | >0.6Mpa | >0.8Mpa | >1.0Mpa | >0.6Mpa |
Compression Strength | >0.8Mpa | >0.9Mpa | >1.2Mpa | >0.8Mpa |
Volume-weight | 0.3-0.45g/cm3 | 0.35-0.5 g/cm3 | 0.9-1.5 g/cm3 | 0.35-0.5 g/cm3 |
Thermal shock resistance | 6times/1100°C | 6times/1100°C | 6times/1100°C | 6times/1100°C |
Application | Aluminium , Aluminium alloys and other Non-ferrous alloys | Ductile Cast Iron, Malleable Cast Iron,Gray iron and other Cast Iron | High melting point metal alloys likeSteel,AlloySteel,Stainless Steel etc | Magnesium and High-Active Alloy |
Specifications for Alumina Casting
Dimensions (mm) | Dimensions (inch) | Pouring Rate (kg/s) | Filtration Capacity (ton) |
178×178×50 | 7×7×2 | 0.2-0.6 | 5 |
228×228×50 | 9×9×2 | 0.3-1.0 | 10 |
305×305×50 | 12×12×2 | 0.8-2.5 | 15 |
381×381×50 | 15×15×2 | 2.2-4.5 | 25 |
430×430×50 | 17×17×2 | 3.0-5.5 | 35 |
508×508×50 | 20×20×2 | 4.0-6.5 | 45 |
585×585×50 | 23×23×2 | 5.0-8.6 | 60 |
Specification for Iron casting
Dimension (mm) | Pouring Rate (kg/s) | Filtration Capacity (kg) | ||
Grey Iron | Ductile Iron | Grey Iron | Ductile Iron | |
40×40×22 | 4 | 3 | 65 | 32 |
50×50×22 | 6 | 4 | 100 | 52 |
75×50×22 | 9 | 6 | 150 | 75 |
75×75×22 | 14 | 9 | 220 | 100 |
100×50×22 | 12 | 8 | 200 | 100 |
100×75×22 | 18 | 12 | 300 | 150 |
100×100×22 | 25 | 16 | 400 | 200 |
150×150×22 | 50 | 36 | 900 | 450 |
Size & Color is as your request.
- Q: The ceramic filter suddenly did not smoke, and later he was all right. What's the reason?
- Ceramic filter is mainly ceramic filter plate and vacuum system, ceramic filter plate is mainly product size of ceramic plate is a new, different manufacturers of different sizes; the vacuum system can be gradually investigation vacuum components and pipelines.The ore concentration, fineness and the concentration distribution in the slurry tank are different.A ceramic filter is composed of a plurality of system, more prone to such an unknown problem, fortunately: good!
- Q: How many degrees does the ceramic filter melt?
- Spinel is basically over 1600-1700. It's not too acid proof.There are other materials such as silicon nitride. Ceramics can be more than 1300 degrees in temperature. So the material you are using now is unlikely to melt and melt, and you can change it into one of the top materials. Baidu, this stuff is all over the street.
- Q: Influence factors of ceramic filter
- Ceramic filter board, also known as ceramic filter membrane, ceramic plate, ceramic plate, filter plate, etc., is made of corundum, silicon carbide and other special process made of new filter media. At present, as the core component of the ceramic filter, ceramic filter plate has been widely used in solid-liquid separation of iron concentrate, zinc concentrate, sulfur concentrate, copper concentrate, nickel concentrate, molybdenum concentrate, lead concentrate, tungsten concentrate, manganese ore, vanadium ore, aluminum ore, gold ore, non-metallic mine Ore Concentrate Dewatering and coal, chemical industry, papermaking, pharmaceutical, chemical, food, environmental protection and other industries.
- Q: What happens when the pressure on the filter plate is uneven during backwashing?
- The working process of ceramic filter is: suction - drying - unloading - backwash - suction - drying - unloading - backwash...... In circulation, suction, the drying process is to make the slurry liquid by vacuum suction and capillary effect (usually water) through the filter media from the left, the filter cake on the filter medium (the two processes like device, through the pump) scraper discharge, discharge will complete a ceramic filter in the absorption cycle, slurry, drying process, some fine particles may enter the filter medium or stacked on the surface (a lot of pipeline internal filtration medium ceramic filter plate), these small particles will cause blockage of filter media lose permeability so that the filtering effect of variation, in order to reduce the possibility of blockage, ceramic filter will enter the backwash (this process is like a water jet device). Ceramic filter backwash is through the pressure of water, these small particles plug discharge ceramic filter board.
- Q: What's the reason for high water content in filtration copper concentrate?
- Ceramic filter plate1) the service life of the ceramic filter plate has arrived.2), ceramic filter plate uneven in quality on the market, the production capacity of some ceramic products difference (table mask size is too large or pore size uniformity is poor as a result of suction effect is poor, short life), but the price is low, but some users in order to reduce the operation cost of ceramic machine, tend to choose low price the ceramic plate, sometimes a ceramic machine ceramic filter plate with several may be different, so do not get the expected effect in normal use.In addition, the concentrator slurry, especially metal slurry, is very powerful on the wear of ceramic filter plate, the mechanical strength and wear resistance of ceramic filter plate requirements (corundum has high mechanical strength, good abrasion resistance, especially suitable for metal slurry dehydration).When selecting ceramic filter boards, these two points should be taken as a reference.
- Q: The efficiency of ceramic filter is low. What's wrong with it?
- Ceramic filter is a new and efficient dehydration equipment. If users find the ceramic filter board surface suction effect is poor, or even do not suck slurry, we should promptly investigate the causes, so as not to affect production efficiency.
- Q: Ceramic filter fineness thin mud suction is not what to do more
- Users such as pulp size is too small, too much mud, after analysis, the following methods of testing, the results have improved, it may wish to try the following methods, perhaps of help:The vacuum degree is about -0.08MPa.Adjust spindle speed and increase drying time.Ceramic filter plate with suitable pore size range.Ceramic filter plate brand on the market range, its quality is good or bad, the feed condition itself is not an ideal situation, such as ceramic filter plate with the aperture to the mine conditions do not match, it will exacerbate the effects of poor, life is short.It can shorten the combined cleaning cycle, strengthen the cleaning effect and prolong the cleaning time.
- Q: Common troubles of ceramic filter
- Ultrasonic cleaning, ceramic filter plate cleaning is not clean. The main reason is that the power box is faulty, the power supply is burned out, the line is aging, the energy head is burned out, the ultrasonic box is broken down, and the water level in the pulp tank is too low;
- Q: Excuse me, what's the reason that all ceramic filters do not attract ore?
- Vacuum system failure, no vacuum or vacuum can not meet the requirements. Should check the vacuum pump and vacuum piping, distribution head, ceramic plate, such as failure or leakage.
- Q: How to determine the quality of ceramic fiber filter board simply?
- Ceramic fiber board quality can be judged from the following aspects:1, appearance. The surface is flat and the cutting surface is well arranged, and vice versa.2 density. Press the hands, and the surface is soft and smooth.3, process. Vacuum suction and continuous production process.4, cross section, slag ball content is low.
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High-Quality Ceramic Filter Plate - Silicon/Alumina Carbide Ceramic Foam Filter
- Ref Price:
-
- Loading Port:
- Shanghai
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 100 g/m²
- Supply Capability:
- 1000 g/m²/month
OKorder Service Pledge
OKorder Financial Service
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