DUCTILE IRON PIPES K8 DN450
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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:
(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.
(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.
(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.
(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.
(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.
(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.
- Q:How are ductile iron pipes protected against external corrosion?
- Ductile iron pipes are protected against external corrosion through a combination of manufacturing processes and external coatings. The first line of defense is the inherent corrosion resistance of ductile iron itself. The iron is treated with a special alloying element, typically magnesium, which forms a protective layer on the surface of the pipe. This layer acts as a barrier against corrosion and helps to extend the lifespan of the pipe. In addition to the corrosion-resistant properties of the iron, ductile iron pipes are also externally coated with protective materials. One common method is to apply a layer of asphaltic or bituminous coating to the pipe's surface. This coating acts as a barrier against moisture and corrosive substances in the soil, preventing them from coming into contact with the iron. It also provides a layer of insulation, reducing the likelihood of galvanic corrosion. Another method of external corrosion protection is the use of fusion-bonded epoxy (FBE) coatings. FBE is a thermosetting resin that is applied to the surface of the pipe and then heat-cured to form a strong and durable coating. This coating provides excellent resistance against corrosion, abrasion, and impact, making it a popular choice for ductile iron pipes in harsh environments. In some cases, additional protective measures such as cathodic protection systems may be employed. These systems use electric currents to counteract the corrosion process by supplying electrons to the pipe's surface. This helps to prevent corrosion from occurring, especially in areas where the coating may have been damaged or compromised. Regular maintenance and inspection are also crucial in ensuring the long-term protection of ductile iron pipes against external corrosion. This includes periodic cleaning, repair of any coating damages, and monitoring the integrity of the protective layers. Overall, the combination of the inherent corrosion resistance of ductile iron, external coatings, and maintenance practices ensures that ductile iron pipes are well-protected against external corrosion, allowing them to have a longer lifespan and deliver reliable performance in various applications.
- Q:Are ductile iron pipes suitable for use in residential plumbing?
- Yes, ductile iron pipes are suitable for use in residential plumbing. Ductile iron is a strong and durable material that is resistant to corrosion, making it ideal for plumbing systems. It has a high tensile strength, which means it can withstand high pressure and is less likely to crack or break compared to other materials. Ductile iron pipes are also known for their long lifespan, lasting up to 100 years or more, making them a reliable choice for residential plumbing systems. Additionally, ductile iron pipes have excellent flow characteristics, allowing for efficient water distribution throughout the home. Overall, the strength, durability, and corrosion resistance of ductile iron pipes make them a suitable and long-lasting option for residential plumbing.
- Q:How are ductile iron pipes protected against erosion caused by high-velocity flow?
- Ductile iron pipes are protected against erosion caused by high-velocity flow through various methods. One common approach is to apply an internal lining to the pipe, which can be made of materials such as cement mortar or polyethylene. This lining provides a smooth surface that reduces the friction and turbulence of the flowing water, thus minimizing the erosion potential. Additionally, external coatings, such as bitumen or epoxy, can be applied to protect the outer surface of the pipe from erosion caused by external factors like soil movement or abrasive materials. Regular inspection and maintenance of the pipes also play a crucial role in identifying and addressing any erosion-related issues to ensure their long-term durability.
- Q:Are ductile iron pipes suitable for underground installations?
- Yes, ductile iron pipes are suitable for underground installations. Ductile iron is known for its strength, durability, and resistance to corrosion, making it a reliable choice for underground applications where the pipes may be subjected to various environmental conditions. Additionally, ductile iron pipes have the flexibility to withstand ground movement and can be easily installed using various trenchless methods, making them a preferred option for underground installations.
- Q:Can ductile iron pipe be used for directional drilling?
- Yes, ductile iron pipe can be used for directional drilling. Directional drilling is a technique used to install underground pipes, cables, and conduits in a curved or horizontal path. Ductile iron pipes are known for their high strength and flexibility, making them suitable for this method. The pipes can be easily bent and maneuvered during the drilling process, allowing for the installation of pipelines in challenging terrains or crossing obstacles such as rivers, highways, and buildings. Additionally, ductile iron pipes have excellent resistance to corrosion, making them a durable and reliable choice for directional drilling projects.
- Q:Can ductile iron pipes be used for underground fuel storage systems?
- Yes, ductile iron pipes can be used for underground fuel storage systems. Ductile iron is a type of cast iron that possesses superior strength, durability, and flexibility compared to traditional cast iron pipes. These properties make ductile iron pipes suitable for various applications, including underground fuel storage systems. Ductile iron pipes are resistant to corrosion, which is essential for underground storage systems that may come into contact with various fuels and chemicals. Additionally, their high tensile strength and resilience allow them to withstand external pressure and loading, ensuring the integrity and safety of the underground storage system. Furthermore, ductile iron pipes have a long lifespan, typically lasting for several decades, making them a cost-effective choice for underground fuel storage systems. They can handle the weight of the stored fuel and any potential ground movements, maintaining the structural integrity of the system over time. However, it is important to note that the suitability of ductile iron pipes for underground fuel storage systems may also depend on other factors, such as local regulations, soil conditions, and the specific fuel being stored. It is always recommended to consult with professionals and adhere to applicable guidelines when designing and installing such systems to ensure compliance and safety.
- Q:If the ductile iron pipe is broken, can we use rush repair?
- In this way, manpower, material resources and financial resources can be saved, time can be saved, and unnecessary troubles to the citizens' water supply can also be reduced.
- Q:Are ductile iron pipes available in different wall thicknesses?
- Ductile iron pipes come in various wall thicknesses, catering to diverse requirements and applications. Manufacturers produce ductile iron pipes with different wall thicknesses, aligning them with specific needs. Determining the wall thickness of a ductile iron pipe involves considering factors such as diameter, internal pressure tolerance, and soil conditions for installation. Pipes with thicker walls are ideal for higher pressure situations or challenging soil conditions. Conversely, thinner-walled pipes may suffice for lower pressure scenarios. The availability of various wall thicknesses offers flexibility in selecting the most suitable ductile iron pipe for individual projects. This ensures efficient and secure transportation of fluids or gases through the pipes.
- Q:Comparison of ductile iron pipe and spiral steel pipe
- Ball milling cast iron pipe: corrosion resistance, high compressive strength, cheap, non pressure, socket connection.
- Q:Can ductile iron pipes be used for cooling water systems?
- Yes, ductile iron pipes can be used for cooling water systems. Ductile iron pipes are known for their durability, strength, and corrosion resistance, making them suitable for a wide range of applications, including cooling water systems. These pipes have the capacity to handle high pressure and temperature fluctuations, making them ideal for circulating and transporting cooling water. Additionally, ductile iron pipes have a smooth internal surface that reduces friction and minimizes the risk of scaling or clogging, ensuring efficient flow of the cooling water. Therefore, ductile iron pipes can be a reliable and efficient choice for cooling water systems.
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DUCTILE IRON PIPES K8 DN450
- Loading Port:
- China Main Port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- -
- Supply Capability:
- -
OKorder Service Pledge
OKorder Financial Service
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