DUCTILE IRON PIPES K8 DN350
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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:
(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.
(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.
(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.
(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.
(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.
(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.
- Q: Are ductile iron pipes suitable for installation in areas with high seismic activity?
- Ductile iron pipes are a suitable choice for installation in areas with high seismic activity. One of the key advantages of ductile iron pipes is their ability to withstand external loads and ground movement, making them ideal for seismic zones. Ductile iron pipes have excellent flexibility and high tensile strength, allowing them to withstand ground shifting and seismic forces without breaking or fracturing. Additionally, their high resistance to impact and stress make them less susceptible to damage during seismic events. Furthermore, ductile iron pipes have a proven track record of performance in seismic areas, as they have been successfully installed and used in earthquake-prone regions around the world for many years. They have demonstrated their ability to withstand the ground movements caused by seismic activity without compromising their structural integrity. Moreover, ductile iron pipes have the advantage of being highly durable and long-lasting, which is crucial in areas with high seismic activity where infrastructure needs to withstand frequent ground movements. Their longevity reduces the need for frequent maintenance and replacement, making them a cost-effective option in the long run. However, it is important to note that proper installation techniques and adherence to seismic design guidelines are essential to ensure the optimal performance of ductile iron pipes in high seismic areas. It is recommended to consult with experienced engineers and follow local building codes and regulations to ensure the pipes are installed correctly and can withstand the specific seismic conditions of the area. Overall, due to their flexibility, strength, durability, and proven performance, ductile iron pipes are considered suitable for installation in areas with high seismic activity.
- Q: How does ductile iron pipe perform in areas with high soil contamination?
- Ductile iron pipe performs exceptionally well in areas with high soil contamination due to its inherent strength, durability, and corrosion resistance properties. The material used in manufacturing ductile iron pipes is highly resistant to chemical attack, making it suitable for handling various types of contaminated soils, including those with high levels of acids, alkalis, and other corrosive substances. The corrosion resistance of ductile iron pipes is primarily attributed to their protective internal and external linings, which are designed to prevent contact between the pipe material and the surrounding soil or fluids. These linings act as a barrier, preventing the penetration of corrosive elements and reducing the risk of pipe degradation or failure. Additionally, ductile iron pipes can be further protected by applying external coatings or cathodic protection systems, which enhance their resistance to soil contamination and extend their service life. In areas with high soil contamination, ductile iron pipes offer significant advantages over other materials such as steel or concrete. Their high strength allows them to withstand the external loads imposed by the contaminated soil, reducing the risk of structural failure or deformation. Moreover, the inherent flexibility of ductile iron allows it to absorb ground movements or settlement without compromising its integrity, making it a reliable choice for areas prone to soil instability or shifting. Furthermore, ductile iron pipes have a smooth internal surface, which minimizes friction and helps maintain efficient flow rates even in the presence of contaminants. This characteristic is particularly important in areas with high soil contamination, where debris or sedimentation can accumulate and hinder fluid flow. The smooth bore of ductile iron pipes reduces the risk of clogging and ensures the continuous and reliable conveyance of fluids, even in challenging soil conditions. Overall, ductile iron pipe is a highly suitable choice for areas with high soil contamination. Its excellent corrosion resistance, strength, flexibility, and smooth internal surface make it a reliable and durable solution for conveying fluids in these challenging environments.
- Q: What are the different types of restrained joints for ductile iron pipe?
- Ductile iron pipe has several types of restrained joints available to prevent pipe separation or movement caused by internal pressure, external forces, or ground movement. The commonly used restrained joints for ductile iron pipe are as follows: 1. Mechanical Restrained Joint: This joint employs mechanical devices like bolts, nuts, and gaskets to secure the pipe. It typically consists of a gland, a gland follower, and a restraint ring. The gland and gland follower compress the gasket against the pipe, while the restraint ring provides additional support and resistance against movement. 2. Push-on Restrained Joint: This joint uses a rubber gasket that compresses when the two pipe ends are pushed together. The gasket not only provides a tight seal but also acts as a restraint against movement. Some push-on restrained joints may include additional mechanical devices to enhance the restraining capability. 3. Restrained Flange Joint: This joint combines the characteristics of a flanged joint and a restrained joint. It involves a flanged pipe end that is bolted to a flange on another pipe or fitting. The bolts and nuts offer the mechanical restraint, while the flange connection ensures a secure and leak-free joint. 4. Restrained Coupling Joint: This joint is a variation of the mechanical restrained joint. It utilizes a coupling that is either bolted or clamped around the pipe ends to provide the necessary restraint. The coupling may also have a gasket to ensure a tight seal. 5. Restrained Socket Joint: This joint is similar to the push-on restrained joint, but it incorporates additional mechanical devices to enhance the restraining capability. The socket end of the pipe is typically designed to receive a pipe spigot, which is then secured using bolts, clamps, or other mechanical devices. These diverse types of restrained joints for ductile iron pipe offer different levels of restraint and are chosen based on the specific requirements of the application. They guarantee the stability and integrity of the pipeline system, minimizing the risk of leaks, pipe separation, or movement.
- Q: Can ductile iron pipe be used for desalination plants?
- Certainly, desalination plants can utilize ductile iron pipe. Ductile iron, a robust and enduring material, has found extensive application across various industries, notably in water and wastewater treatment facilities. It boasts exceptional resistance against corrosion, remarkable tensile strength, and the ability to withstand external loads and pressures. Consequently, it proves ideal for conveying water and other fluids within desalination plants, where the presence of high salt concentration and other corrosive elements prevails. Furthermore, ductile iron pipes are renowned for their prolonged service life and minimal maintenance demands, rendering them advantageous to desalination plants that operate continuously and necessitate a dependable and efficient piping system.
- Q: What is the expected fatigue life of ductile iron pipes under cyclic loading?
- The expected fatigue life of ductile iron pipes under cyclic loading can vary depending on various factors such as the material properties, design considerations, loading conditions, and maintenance practices. However, ductile iron pipes are generally known for their excellent fatigue resistance, and when properly designed and installed, they can have a long fatigue life of several decades or more.
- Q: What are the different methods for restraining ductile iron pipe?
- There are several different methods for restraining ductile iron pipe. These methods are used to prevent movement or displacement of the pipe due to internal pressure, external forces, or ground movement. The most common methods for restraining ductile iron pipe include: 1. Thrust blocks: Thrust blocks are concrete blocks or structures that are placed against the pipe at bends, tees, or other changes in direction. These blocks are designed to resist the forces exerted by the flowing water or other fluids within the pipe, effectively anchoring the pipe in place. 2. Mechanical restraints: Mechanical restraints, such as harnesses or clamps, are devices that are installed around the pipe and attached to a fixed structure, such as a wall or a concrete anchor. These restraints provide a physical barrier that prevents the pipe from moving or shifting. 3. Pipe restraints: Pipe restraints are devices that are directly attached to the pipe and anchored to a fixed structure. These restraints can include pipe clamps, pipe restraints, or pipe saddles. They are designed to securely hold the pipe in place and resist any movement or displacement. 4. Pipe bedding and backfill: Proper pipe bedding and backfilling is important for restraining ductile iron pipe. The pipe must be properly supported and surrounded by compacted material to prevent movement or shifting. This method involves carefully placing and compacting soil or other suitable materials around the pipe to provide stability and prevent displacement. 5. Trench walls: The walls of the trench in which the ductile iron pipe is installed can also provide some level of restraint. By properly compacting the soil against the pipe and ensuring proper compaction and stability of the trench walls, the pipe can be effectively restrained and prevented from movement. Overall, the different methods for restraining ductile iron pipe aim to ensure the pipe remains securely in place and does not experience any displacement or movement. The choice of method depends on factors such as the location, application, and the forces acting on the pipe. It is important to consult with engineers and follow industry guidelines and standards to determine the most appropriate method for restraining ductile iron pipe in specific situations.
- Q: DN1800 can the length of ductile iron pipes be several meters? What is the total weight?
- Ductile cast iron pipe after annealing, the microstructure is ferrite and pearlite, good mechanical properties, excellent corrosion resistance, good ductility, good sealing effect, simple installation, mainly for municipal, industrial and mining enterprises, water supply, gas, oil etc..
- Q: Are ductile iron pipes resistant to hydrogen sulfide corrosion?
- Yes, ductile iron pipes are resistant to hydrogen sulfide corrosion due to their high resistance to chemical corrosion and their protective inner lining that prevents contact between the pipe material and the corrosive elements.
- Q: Can cast iron pipes not be used for domestic water supply and drainage?
- Can be used for life drainage, I last year to do the public construction, 24 layers of life and drainage on the cast iron pipe.
- Q: How to properly maintain FRP pipes
- The wall of the pipe is smoothReduce flow resistance, increase flow speed and reduce energy consumption. Compared with the same size steel pipe, the flow rate of the same volume can be increased by about 10%, and no fouling and long-term use can not reduce the flow rate. The protection of cables in interference and heavy corrosion environment is better.
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DUCTILE IRON PIPES K8 DN350
- Loading Port:
- China Main Port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- -
- Supply Capability:
- -
OKorder Service Pledge
OKorder Financial Service
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