• DUCTILE IRON PIPES K8 DN350 System 1
  • DUCTILE IRON PIPES K8 DN350 System 2
  • DUCTILE IRON PIPES K8 DN350 System 3
DUCTILE IRON PIPES K8 DN350

DUCTILE IRON PIPES K8 DN350

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


Q: How are ductile iron pipes protected against mechanical damage?
Various measures are implemented to protect ductile iron pipes from mechanical damage, ensuring their durability and longevity. One effective approach involves applying a protective coating to the exterior surface of the pipes. This coating acts as a barrier, safeguarding the ductile iron from physical abrasion, impact, and corrosion. Depending on specific requirements and environmental conditions, the coating can be composed of materials such as epoxy, polyethylene, or zinc. In addition to the protective coating, ductile iron pipes are designed with a high level of structural strength. They are manufactured to withstand significant pressure and external forces, making them less vulnerable to mechanical damage. The inherent strength of the material enables the pipes to resist deformation and cracking, even when subjected to heavy loads or ground movements. Moreover, proper bedding and backfilling techniques are employed during the installation of ductile iron pipes. This involves carefully placing the pipes in a prepared trench to ensure a stable foundation and minimize the risk of external forces causing damage. The correct backfill material is then used to provide support and prevent excessive pressure on the pipes. To further enhance protection against mechanical damage, additional measures such as concrete encasement or protective sleeves are often employed during the installation of ductile iron pipes. Concrete encasement involves surrounding the pipe with a layer of concrete, offering an extra layer of defense against external forces. Protective sleeves can also be utilized in areas prone to impact or where additional protection is necessary. Regular inspections and maintenance play a crucial role in ensuring the continuous protection of ductile iron pipes against mechanical damage. Periodic checks for signs of wear, corrosion, or other forms of damage enable timely repairs or replacements, preventing further deterioration. In summary, a combination of protective coatings, structural strength, proper installation techniques, and regular maintenance effectively safeguards ductile iron pipes against mechanical damage, guaranteeing their reliable performance and long lifespan in various applications.
Q: Can ductile iron pipes be used in seismic zones?
Yes, ductile iron pipes can be used in seismic zones. Ductile iron pipes are known for their high strength and flexibility, which allows them to withstand ground movement and seismic activities. They have the ability to absorb and distribute the forces generated during an earthquake, reducing the risk of pipe failure or damage. Additionally, ductile iron pipes have been used successfully in seismic zones for many years, and their performance has been proven through various tests and evaluations. However, it is important to follow the appropriate design and installation guidelines to ensure the proper functioning and safety of ductile iron pipes in seismic zones.
Q: Can ductile iron pipe be used for fire protection systems?
Yes, ductile iron pipe can be used for fire protection systems. Ductile iron pipe is known for its strength and durability, making it suitable for various applications, including fire protection systems. Its high tensile strength and resistance to cracking and breaking make it a reliable choice for transporting water and other fire suppression agents. Additionally, ductile iron pipe has excellent corrosion resistance properties, ensuring long-term performance and reliability in fire protection systems. Overall, ductile iron pipe is a suitable and commonly used material for fire protection systems due to its strength, durability, and corrosion resistance.
Q: Are ductile iron pipes suitable for use in chemical processing plants?
Yes, ductile iron pipes are suitable for use in chemical processing plants. Ductile iron is known for its high strength and durability, making it resistant to corrosion and capable of withstanding high pressure and extreme temperatures. Additionally, its smooth internal surface reduces friction and allows for efficient flow of chemicals.
Q: Are ductile iron pipes suitable for wastewater systems?
Indeed, wastewater systems can utilize ductile iron pipes. Ductile iron, renowned for its robustness and durability, exhibits resistance against corrosion and can endure the arduous conditions typically encountered in wastewater systems. Its exceptional tensile strength enables it to withstand the pressure and stress resulting from the movement of wastewater. Furthermore, the installation of ductile iron pipes is effortless, and their longevity ensures a cost-effective solution for wastewater systems. In conclusion, ductile iron pipes represent a dependable and appropriate choice for transporting wastewater in diverse applications.
Q: What are the different types of joints used in ductile iron pipes?
The different types of joints used in ductile iron pipes include push-on joints, restrained joints, mechanical joints, flanged joints, and welded joints.
Q: How do ductile iron pipes perform in earthquake-induced ground movements?
Ductile iron pipes perform well in earthquake-induced ground movements due to their inherent strength and flexibility. The material's ductility allows it to withstand ground shaking, ground settlement, and other dynamic forces during an earthquake. This flexibility helps prevent the pipes from fracturing or bursting, minimizing the risk of water or sewage leaks. Additionally, ductile iron pipes are designed to accommodate ground movements by using joints that can expand and contract, ensuring their stability and preventing damage.
Q: Disadvantages of ductile iron pipes
Compared with cast iron, ductile iron has an absolute advantage in strength. The tensile strength of ductile iron is 60K, while the tensile strength of cast iron is only 31k. The yield strength of ductile iron is 40K, while the cast iron does not show yield strength, and eventually breaks. The strength to cost ratio of ductile iron is far superior to that of cast iron.
Q: Are ductile iron pipes suitable for wastewater pumping stations?
Ductile iron pipes are well-suited for pumping stations that handle wastewater. This material is known for its strength and durability, making it capable of withstanding the tough and corrosive properties of wastewater. It boasts exceptional resistance against wear, corrosion, and impact, which makes it a dependable choice for wastewater applications. Moreover, ductile iron pipes possess a high tensile strength and can handle high-pressure situations, thus proving their suitability for pumping stations that transport wastewater across long distances or elevated areas. The smooth inner surface of ductile iron pipes also aids in reducing friction, promoting the smooth flow of wastewater and minimizing the risk of blockages. In conclusion, ductile iron pipes offer a cost-effective and durable solution for wastewater pumping stations.
Q: How do ductile iron pipes compare to PVC pipes?
Plumbing and water distribution systems commonly utilize ductile iron pipes and PVC pipes. When comparing these materials, various factors should be taken into account. Strength and Durability: Ductile iron pipes are renowned for their exceptional strength and durability. They can withstand high pressure and heavy loads, making them suitable for underground and high-traffic areas. Conversely, PVC pipes are less sturdy and more prone to cracking under extreme conditions. However, PVC pipes have the advantage of being corrosion-resistant and do not rust, which is beneficial in certain environments. Installation and Maintenance: Ductile iron pipes are heavier and require specialized equipment and skilled labor for proper installation. In contrast, PVC pipes are lightweight and easy to handle, making installation simpler and quicker. Additionally, PVC pipes require less maintenance as they do not corrode or develop mineral deposits over time, unlike ductile iron pipes which may need regular cleaning and maintenance to prevent rust and sediment buildup. Cost: PVC pipes generally have a lower cost compared to ductile iron pipes. The lower material and installation expenses associated with PVC pipes make them a popular choice for budget-friendly residential and commercial plumbing projects. Ductile iron pipes, while offering superior strength and durability, tend to be more expensive due to the higher cost of materials, specialized installation requirements, and additional maintenance expenses. Environmental Impact: PVC pipes are made from non-renewable resources and can have a negative environmental impact during production and disposal. On the other hand, ductile iron pipes are made from recycled iron and have a longer lifespan, reducing the need for replacement and minimizing waste. However, it is important to note that PVC pipes can be recycled, and many manufacturers have implemented sustainable practices to minimize their environmental footprint. In conclusion, ductile iron pipes and PVC pipes possess distinct characteristics that make them suitable for different applications. Ductile iron pipes excel in strength and durability, making them ideal for heavy-duty applications, while PVC pipes offer cost-effectiveness, easy installation, and corrosion resistance. Ultimately, the choice between the two materials depends on the specific requirements, budget, and environmental considerations of the project.

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