DUCTILE IRON PIPES K8 DN250
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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:
(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.
(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.
(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.
(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.
(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.
(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.
- Q:What are the environmental benefits of using ductile iron pipe?
- There are several environmental benefits associated with using ductile iron pipe in various applications. Firstly, ductile iron is a highly durable material that can withstand harsh environmental conditions and has a long lifespan. This means that ductile iron pipes require less frequent replacements compared to other pipe materials, reducing the need for resource-intensive manufacturing processes and minimizing the disposal of old pipes. Secondly, ductile iron pipes have excellent corrosion resistance properties, which reduces the risk of leaks and pipe failures. This not only prevents potential water contamination but also minimizes the wastage of water resources. Additionally, ductile iron is a recyclable material. At the end of its useful life, ductile iron pipes can be melted down and used to manufacture new products, reducing the demand for virgin materials and conserving natural resources. Furthermore, the manufacturing process of ductile iron pipe has improved significantly over the years, resulting in reduced energy consumption and emissions. Today, many manufacturers use energy-efficient technologies and practices to produce ductile iron pipes, contributing to a lower carbon footprint and reduced air pollution. Lastly, ductile iron pipes have a smooth internal surface that minimizes friction and allows for efficient water flow. This can lead to energy savings in pumping and distribution systems, as less energy is required to transport water through the pipeline network. Overall, using ductile iron pipe can have a positive impact on the environment by reducing waste, conserving resources, minimizing pollution, and improving energy efficiency in water distribution systems.
- Q:Are ductile iron pipes suitable for pressure reducing valve stations?
- Yes, ductile iron pipes are suitable for pressure reducing valve stations. Ductile iron pipes have excellent strength and durability, making them capable of withstanding high pressure conditions. They also have good corrosion resistance, which is essential for long-term reliability in a pressure reducing valve station.
- Q:Can ductile iron pipes be used for stormwater drainage systems?
- Yes, ductile iron pipes can be used for stormwater drainage systems. Ductile iron pipes are known for their strength, durability, and resistance to corrosion, making them suitable for various applications including stormwater drainage. These pipes can efficiently handle the high flow rates and heavy loads associated with stormwater runoff, making them a reliable choice for such systems.
- Q:What is the typical wall thickness of ductile iron pipes?
- The typical wall thickness of ductile iron pipes varies depending on the size and the intended use of the pipe. Generally, ductile iron pipes have a wall thickness ranging from 0.25 inches (6.35 mm) to 0.5 inches (12.7 mm). However, for larger diameter pipes or those used in high-pressure applications, the wall thickness can be even greater. It is important to consult industry standards and specific project requirements to determine the appropriate wall thickness for a ductile iron pipe.
- Q:Are ductile iron pipes suitable for deep burial installations?
- Yes, ductile iron pipes are suitable for deep burial installations. Ductile iron pipes have excellent strength and durability, making them ideal for underground applications. They can withstand the pressure and weight of the soil and any potential external forces. Additionally, ductile iron pipes have a high resistance to corrosion, which is crucial for long-term performance in buried environments. Their flexibility also allows them to withstand ground movements and settle without breaking. Overall, ductile iron pipes are a reliable and cost-effective choice for deep burial installations.
- Q:Can ductile iron pipes be used for underground storage tanks?
- Under specific circumstances, ductile iron pipes are appropriate for underground storage tanks. This material possesses strength and durability, effectively resisting corrosion and making it a suitable option for underground applications. Nevertheless, several factors must be taken into account before implementing ductile iron pipes for underground storage tanks. First and foremost, it is vital to evaluate the project's precise demands and regulations. Different regions and industries may enforce specific guidelines regarding the materials used in underground storage tanks. It is imperative to ascertain that ductile iron pipes comply with these regulations and meet the required standards for underground storage. Secondly, the size and capacity of the storage tank must be considered. Ductile iron pipes are available in various sizes, but their dimensions may not be suitable for large-scale storage tanks due to limitations. Consulting engineers or experts is necessary to determine the appropriate pipe size and capacity for the specific storage requirements. Lastly, the design and installation of the underground storage tank necessitate careful planning. Adequate measures should be taken to seal and protect against external factors such as soil movements, water pressure, or other potential hazards. Preventive actions should be implemented to avoid leaks or damage to the pipes, ensuring the safety and longevity of the storage tank. In conclusion, ductile iron pipes can be utilized for underground storage tanks, but it is crucial to consider the specific requirements, regulations, sizing limitations, and proper design and installation. Seeking guidance from professionals in the field and adhering to industry standards will ensure successful implementation of ductile iron pipes for underground storage tanks.
- Q:What is the lifespan of ductile iron pipe?
- The lifespan of ductile iron pipe can vary depending on several factors such as the quality of the pipe, installation conditions, and maintenance practices. On average, ductile iron pipe can last for 50 to 100 years or more, making it a durable and long-lasting option for water and wastewater infrastructure.
- Q:What are the different pressure ratings available for ductile iron pipe?
- The pressure ratings available for ductile iron pipe typically range from 150 psi to 350 psi, depending on the size and application of the pipe.
- Q:Ductile iron pipe is how many years warranty
- Ductile iron pipe is a kind of cast iron pipe. In quality, the spheroidization of cast iron pipes is controlled to be 1-3 (spheroidization rate 80%), so the mechanical properties of the material have been better improved, with the nature of iron and the properties of steel. Ductile cast iron pipe after annealing, the microstructure is ferrite and pearlite, good mechanical properties, excellent corrosion resistance, good ductility, good sealing effect, simple installation, mainly for municipal, industrial and mining enterprises, water supply, gas, oil etc..
- Q:Ductile iron 600-3 grade, tensile strength, how to test, there is a simple way?
- Generally use tensile machine to do, I often operate, or you see the metallographic 3J above perlite 60% above should be no problem
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DUCTILE IRON PIPES K8 DN250
- Ref Price:
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- Loading Port:
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- Min Order Qty:
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