DUCTILE IRON PIPES K8 DN400

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.

Q:What are the advantages of using ductile iron pipes over other materials?: Using ductile iron pipes instead of other materials offers several advantages. To begin with, ductile iron pipes have a higher level of strength and durability compared to materials like PVC, HDPE, or concrete pipes. They possess a high tensile strength, enabling them to withstand greater pressure and handle heavy loads without cracking or breaking. This makes them suitable for a range of applications, including water and sewage systems, as well as industrial pipelines. Additionally, ductile iron pipes exhibit excellent resistance to corrosion. They typically feature a protective coating, such as zinc or epoxy, which prevents the formation of rust and extends their lifespan. This makes them ideal for underground installations or areas with aggressive soil conditions or corrosive substances. Furthermore, ductile iron pipes offer flexibility. They can be manufactured in various lengths, diameters, and angles, allowing for easy installation and adaptation to different project requirements. Moreover, their flexibility enables them to withstand ground movements, such as settlement or seismic activities, without causing significant damage. Moreover, ductile iron pipes have a smooth internal surface, which reduces friction and enhances flow efficiency. This results in reduced energy consumption for pumping systems and lower maintenance costs. Additionally, the smooth surface minimizes the risk of deposits or clogs, ensuring a consistent and uninterrupted flow of fluids. Lastly, ductile iron pipes boast a long service life. With proper installation and maintenance, they can last for over 100 years. This longevity not only reduces the need for frequent replacements but also provides a sustainable and cost-effective solution for infrastructure projects. In conclusion, the utilization of ductile iron pipes offers numerous advantages over other materials. These include superior strength, corrosion resistance, flexibility, a smooth internal surface, and a long service life. These qualities make them a reliable choice for various applications, providing efficient and durable solutions for water, sewage, and industrial pipelines.

Q:What are the advantages of using ductile iron pipe?: Using ductile iron pipe in various applications offers several benefits. Firstly, ductile iron pipe is renowned for its strength and durability. It possesses higher tensile and yield strengths compared to other pipe materials, making it highly resistant to cracking, bending, and breaking. This exceptional strength enables the pipe to withstand high-pressure and heavy-load conditions, making it an ideal choice for applications such as water and sewage systems, oil and gas pipelines, and industrial piping. Secondly, ductile iron pipe exhibits excellent corrosion resistance. It is coated with a protective layer, typically zinc or epoxy, which prevents rusting and corrosion. This coating ensures a longer lifespan for the pipe, even in harsh environments or when transporting corrosive fluids. Another advantage of ductile iron pipe lies in its flexibility. Unlike rigid pipes, ductile iron pipes possess a certain level of flexibility, enabling them to endure ground movements and settle without fracturing. This flexibility proves particularly advantageous in areas prone to earthquakes or soil settlements. Additionally, ductile iron pipe boasts a smooth inner surface, minimizing flow resistance and enhancing fluid transportation efficiency. It also reduces the likelihood of sediment accumulation or corrosion within the pipe, resulting in improved flow rates and decreased maintenance requirements. Furthermore, ductile iron pipe proves cost-effective in the long run. Although it may entail higher initial costs compared to other pipe materials, its durability and minimal maintenance needs make it a cost-effective choice over time. The extended lifespan of ductile iron pipe reduces the necessity for frequent replacements and repairs, contributing to lower overall life-cycle expenses. Lastly, ductile iron pipe exhibits environmental friendliness. It is manufactured using recycled materials, and its extended lifespan diminishes the need for frequent replacements, thereby reducing the carbon footprint associated with manufacturing and transportation. In conclusion, the utilization of ductile iron pipe offers numerous advantages, including exceptional strength, corrosion resistance, flexibility, smooth inner surface, cost-effectiveness, and environmental friendliness. These qualities establish it as a reliable and preferred option for various applications across diverse industries.

Q:What pipe can be used to replace the cast iron pipe in the water supply? Thank you: You are mistaken in concept. The cast iron pipe is the sort of connection method. The ductile iron pipe is classified according to the material.

Q:How are ductile iron pipes connected together?: Ductile iron pipes are commonly joined together using different methods, which vary depending on the specific application and requirements. The most frequently used method for connecting these pipes is through mechanical joint fittings. These fittings consist of one pipe with a bell end and another with a spigot end, which are joined using bolts or clamps and a rubber gasket. The rubber gasket ensures a tight seal, while the bolts or clamps secure the joint and prevent any movement or separation. Another approach to connecting ductile iron pipes is through flanged joints. This involves attaching a flange to the end of each pipe and then fastening them together using bolts and nuts. Flanged joints are commonly employed in larger diameter pipes or situations where disassembly is necessary. In addition to mechanical joint fittings and flanged joints, push-on or restrained joint fittings can also be used to connect ductile iron pipes. Push-on joints involve pushing a rubber gasket onto the spigot end of the pipe to create a secure and tight connection. On the other hand, restrained joints incorporate additional features like welded-on collars or mechanical devices to prevent movement and enhance joint strength. The choice of connection method for ductile iron pipes depends on factors such as pipe diameter, pressure requirements, and the specific application. It is crucial to adhere to the manufacturer's guidelines and industry standards to ensure proper installation and reliable performance of the connected pipes.

Q:How to control mortar proportioning in ductile iron pipe cement coating: The calculation steps are: first to calculate the amount of plastering engineering (area), and then check the "national construction basic quota" quota in the corresponding amount of mortar project, engineering quantity multiplied by the amount of mortar that fixed amount of mortar, the mortar amount multiplied by the corresponding mix ratio of mortar, the consumption of raw materials can be obtained.

Q:Are ductile iron pipes suitable for irrigation canal systems?: Absolutely, irrigation canal systems can indeed benefit from the use of ductile iron pipes. These pipes have gained recognition for their exceptional robustness and durability, rendering them exceptionally well-suited for withstanding the immense pressure and load demands of irrigation canal systems. They exhibit remarkable resistance to external forces, such as heavy machinery, and can effortlessly endure the stresses caused by soil movement and settlement. Moreover, ductile iron pipes boast remarkable resistance to corrosion and feature a flawlessly smooth inner surface. This smoothness significantly reduces friction and ensures a highly efficient flow of water. This particular quality is of utmost importance in irrigation systems, as it enables the effective distribution of water to crops, thereby guaranteeing their optimal growth and yield. Furthermore, ductile iron pipes boast an impressively long lifespan, often exceeding a century. This longevity makes them a truly cost-effective option for irrigation canal systems. Additionally, their minimal maintenance requirements further enhance their suitability for this particular application. Ultimately, ductile iron pipes possess all the essential characteristics necessary for irrigation canal systems, including strength, durability, corrosion resistance, and efficiency. As such, they represent a highly fitting choice for the purpose at hand.

Q:How is ductile iron pipe protected against external corrosion?: Ductile iron pipe is protected against external corrosion through a process called external coating. This involves applying a layer of protective coating, such as asphaltic or epoxy, on the outside surface of the pipe. The coating acts as a barrier, preventing moisture and corrosive substances from coming into contact with the iron, thus reducing the risk of corrosion. Additionally, cathodic protection methods, such as applying sacrificial anodes or using impressed current systems, may be employed to further enhance the corrosion resistance of the ductile iron pipe.

Q:When the ductile iron pipe is pressed, the three links are always running out. What should be done?: If the pipe is not laid, but installed outdoors, it is recommended to cement the pier and stabilize the pipe at the three and the pipe connection. The problem of the above situation lies in the pressure test in the open air, the outer wall of the pipe without the external pressure and the balance of internal pressure. Xin hot pipe industry

Q:What is the relationship between the installation direction of the ductile iron pipe and the direction of flow?: The use of cast iron by adding more than 18 nodularizer, after centrifugal ductile cast iron machine high speed centrifugal cast pipe, called "ductile" (Ductile Cast Iron Pipes), referred to as ball pipe, ductile iron pipe and ductile iron pipe etc.. The utility model is mainly used for conveying water, and is an ideal choice for tap water pipes.

Q:What is the expected abrasion resistance of ductile iron pipes?: The expected abrasion resistance of ductile iron pipes is generally high, as they are known for their durability and ability to withstand wear and tear caused by abrasion over an extended period of time.

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