DUCTILE IRON PIPES C Class DN1200
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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:
(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.
(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.
(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.
(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.
(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.
(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.
- Q:Are ductile iron pipes suitable for use in wastewater treatment plants?
- Ductile iron pipes are indeed a suitable option for utilization in wastewater treatment plants. This is due to the fact that ductile iron possesses immense strength and durability, enabling it to endure the harsh and corrosive environment commonly found in such facilities. Furthermore, it boasts exceptional resistance against abrasion, corrosion, and chemical assaults, rendering it a dependable choice for the conveyance of wastewater and the handling of diverse chemicals and substances encountered in the treatment process. Another advantage of ductile iron pipes lies in their high tensile strength, allowing them to withstand both high-pressure conditions and the weight of the surrounding soil. Moreover, these pipes are renowned for their flexibility, affording them protection against ground movement and settlement, thus ensuring long-lasting performance and dependability within wastewater treatment plants.
- Q:Ductile iron and gray iron is what are the advantages and disadvantages of it
- Comparison of ductile iron and cast iron (gray iron)Compared with cast iron, ductile iron has an absolute advantage in strength. The tensile strength of ductile iron is 60K, while the tensile strength of cast iron is only 31k. The yield strength of ductile iron is 40K, while the cast iron does not show yield strength, and eventually breaks. The strength to cost ratio of ductile iron is far superior to that of cast iron. Ductile iron is the same as cast iron in corrosion resistance.
- Q:Can ductile iron pipes be used in agricultural applications?
- Yes, ductile iron pipes can be used in agricultural applications. Ductile iron pipes have excellent strength and durability, making them suitable for various agricultural purposes. They can be used for irrigation systems, water supply pipelines, and drainage systems in farms and agricultural fields. Ductile iron pipes are resistant to corrosion and have a long lifespan, which is crucial for agricultural applications where the pipes are exposed to various environmental factors and chemicals. Additionally, ductile iron pipes have the ability to withstand high-pressure water flow, making them ideal for transporting water for irrigation purposes. Overall, ductile iron pipes are a reliable and efficient choice for agricultural applications due to their strength, durability, corrosion resistance, and ability to handle high-pressure water flow.
- Q:Can ductile iron pipe be used for trenchless installation methods?
- Yes, ductile iron pipe can be used for trenchless installation methods. Trenchless installation methods, such as horizontal directional drilling (HDD) or pipe bursting, are techniques used to install underground utilities with minimal excavation and disruption to the surrounding environment. Ductile iron pipe is well-suited for these methods due to its inherent strength, durability, and flexibility. It can withstand the forces and stress associated with trenchless installation, including the pulling forces during HDD or the bursting forces during pipe bursting. Additionally, ductile iron pipe's corrosion resistance makes it suitable for applications where the pipe is installed underground without the need for protective coatings. Therefore, ductile iron pipe is a reliable choice for trenchless installation methods.
- Q:What are the typical joint sealing requirements for ductile iron pipes?
- The typical joint sealing requirements for ductile iron pipes include the use of rubber gaskets or mechanical joints. Rubber gaskets are commonly used for joint sealing in ductile iron pipes as they provide a reliable and flexible seal. These gaskets are typically made of synthetic rubber materials that are resistant to water, chemicals, and other environmental factors. Mechanical joints, on the other hand, are another common method of joint sealing in ductile iron pipes. These joints consist of a mechanical device that connects the pipes together and provides a watertight seal. Mechanical joints are typically designed to allow for some movement and flexibility, which is especially important in areas where ground movement or settlement may occur. In addition to using rubber gaskets or mechanical joints, it is also important to properly clean and prepare the pipe surfaces before making the joint. This may involve removing any dirt, debris, or old joint material from the pipe ends to ensure a proper seal. The joint should then be assembled according to the manufacturer's instructions, ensuring that the gasket or mechanical joint is correctly positioned and tightened to the recommended torque. Overall, the typical joint sealing requirements for ductile iron pipes involve the use of rubber gaskets or mechanical joints, proper cleaning and preparation of the pipe ends, and following the manufacturer's instructions for assembly. These requirements are essential for ensuring a watertight and durable joint that can withstand the pressures and environmental conditions commonly encountered in ductile iron pipe systems.
- Q:What is the expected bending stress capacity of ductile iron pipes?
- The expected bending stress capacity of ductile iron pipes varies depending on the specific grade and size of the pipe, as well as factors such as installation conditions and external loads. However, ductile iron pipes generally have high strength and flexibility, allowing them to withstand significant bending stresses. It is recommended to refer to the manufacturer's specifications and engineering guidelines for a more accurate estimation of the bending stress capacity of a particular ductile iron pipe.
- Q:How are ductile iron pipes connected together?
- Ductile iron pipes are commonly joined together using different methods, which vary depending on the specific application and requirements. The most frequently used method for connecting these pipes is through mechanical joint fittings. These fittings consist of one pipe with a bell end and another with a spigot end, which are joined using bolts or clamps and a rubber gasket. The rubber gasket ensures a tight seal, while the bolts or clamps secure the joint and prevent any movement or separation. Another approach to connecting ductile iron pipes is through flanged joints. This involves attaching a flange to the end of each pipe and then fastening them together using bolts and nuts. Flanged joints are commonly employed in larger diameter pipes or situations where disassembly is necessary. In addition to mechanical joint fittings and flanged joints, push-on or restrained joint fittings can also be used to connect ductile iron pipes. Push-on joints involve pushing a rubber gasket onto the spigot end of the pipe to create a secure and tight connection. On the other hand, restrained joints incorporate additional features like welded-on collars or mechanical devices to prevent movement and enhance joint strength. The choice of connection method for ductile iron pipes depends on factors such as pipe diameter, pressure requirements, and the specific application. It is crucial to adhere to the manufacturer's guidelines and industry standards to ensure proper installation and reliable performance of the connected pipes.
- Q:Can ductile iron pipes be used for conveying gases?
- Yes, ductile iron pipes can be used for conveying gases. Ductile iron has excellent mechanical properties and is resistant to corrosion, making it a suitable material for transporting various types of gases. Additionally, ductile iron pipes are known for their strength and durability, making them a reliable choice for gas transmission systems.
- Q:How do ductile iron pipes handle water hammer?
- Ductile iron pipes are well-suited to handle water hammer due to their inherent strength and flexibility. The high tensile strength of ductile iron helps absorb and dampen the pressure surges caused by water hammer, preventing any significant damage to the pipes. Additionally, the inherent ductility of these pipes allows them to flex and absorb the impact of water hammer, reducing the likelihood of cracks or bursts. Overall, ductile iron pipes provide a reliable and durable solution for managing water hammer in water distribution systems.
- Q:Are ductile iron pipes suitable for desalination plants?
- Yes, ductile iron pipes are suitable for desalination plants. They possess excellent corrosion resistance and durability, making them ideal for transporting seawater and brine solutions commonly found in desalination processes. Additionally, ductile iron pipes have high tensile strength, allowing them to withstand the high pressure and fluctuating temperatures associated with desalination operations.
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DUCTILE IRON PIPES C Class DN1200
- Loading Port:
- China Main Port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- -
- Supply Capability:
- -
OKorder Service Pledge
OKorder Financial Service
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