• DUCTILE IRON PIPES C Class DN1200 System 1
  • DUCTILE IRON PIPES C Class DN1200 System 2
DUCTILE IRON PIPES C Class DN1200

DUCTILE IRON PIPES C Class DN1200

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


Q: How are ductile iron pipes protected against external corrosion?
Ductile iron pipes are protected against external corrosion through a combination of manufacturing processes and external coatings. The first line of defense is the inherent corrosion resistance of ductile iron itself. The iron is treated with a special alloying element, typically magnesium, which forms a protective layer on the surface of the pipe. This layer acts as a barrier against corrosion and helps to extend the lifespan of the pipe. In addition to the corrosion-resistant properties of the iron, ductile iron pipes are also externally coated with protective materials. One common method is to apply a layer of asphaltic or bituminous coating to the pipe's surface. This coating acts as a barrier against moisture and corrosive substances in the soil, preventing them from coming into contact with the iron. It also provides a layer of insulation, reducing the likelihood of galvanic corrosion. Another method of external corrosion protection is the use of fusion-bonded epoxy (FBE) coatings. FBE is a thermosetting resin that is applied to the surface of the pipe and then heat-cured to form a strong and durable coating. This coating provides excellent resistance against corrosion, abrasion, and impact, making it a popular choice for ductile iron pipes in harsh environments. In some cases, additional protective measures such as cathodic protection systems may be employed. These systems use electric currents to counteract the corrosion process by supplying electrons to the pipe's surface. This helps to prevent corrosion from occurring, especially in areas where the coating may have been damaged or compromised. Regular maintenance and inspection are also crucial in ensuring the long-term protection of ductile iron pipes against external corrosion. This includes periodic cleaning, repair of any coating damages, and monitoring the integrity of the protective layers. Overall, the combination of the inherent corrosion resistance of ductile iron, external coatings, and maintenance practices ensures that ductile iron pipes are well-protected against external corrosion, allowing them to have a longer lifespan and deliver reliable performance in various applications.
Q: Can ductile iron pipe be used for water treatment plants?
Water treatment plants can utilize ductile iron pipe. This material is frequently employed in the water industry because of its robustness, longevity, and ability to resist corrosion. It is suitable for a range of applications, including the transportation of water within water treatment plants. Ductile iron pipe can withstand high pressure and is particularly well-suited for underground installations. Furthermore, it demonstrates exceptional resistance to corrosion from water and the chemicals frequently employed in water treatment processes. Additionally, ductile iron pipe is straightforward to install and maintain, making it the preferred choice for water treatment plants. All in all, ductile iron pipe is a dependable and cost-effective option for the transportation of water within water treatment plants.
Q: How are ductile iron pipes protected against internal corrosion?
Ductile iron pipes are protected against internal corrosion through a process called cement mortar lining. This involves applying a layer of cement mortar to the inner surface of the pipe, creating a protective barrier between the iron and the water flowing through it. This lining helps to prevent the formation of rust, corrosion, and scale build-up, ensuring the longevity and durability of the pipes.
Q: Can ductile iron pipe be used for gas distribution systems?
Yes, ductile iron pipe can be used for gas distribution systems. Ductile iron pipes have proven to be reliable and durable, making them suitable for carrying natural gas and other gases in distribution systems. They have good corrosion resistance, high strength, and can withstand high pressure, making them a commonly used material in gas distribution infrastructure.
Q: Can ductile iron pipe be used for oil and gas pipelines?
Ductile iron pipe is indeed capable of being utilized for oil and gas pipelines. Renowned for its robustness, durability, and ability to resist corrosion, ductile iron pipe is well-suited for various applications, including the transportation of oil and gas. This pipe has been widely employed in the industry for many years and has consistently proven to be a dependable option for pipeline systems. Furthermore, ductile iron pipe is capable of withstanding high pressure and heavy loads, thus meeting the demands of oil and gas pipelines. However, it is crucial to ensure that the specific grade and specifications of the ductile iron pipe align with the requirements of the particular oil and gas project to guarantee optimal performance and longevity.
Q: Can ductile iron pipes be repaired if damaged?
If there is any damage to ductile iron pipes, they can indeed be repaired. The process of repairing them involves several steps. Firstly, it is necessary to identify and isolate the damaged section of the pipe. Once this has been accomplished, the damaged portion of the pipe is typically cut out and removed. Subsequently, a new section of pipe is inserted and connected to the existing pipeline using appropriate methods such as welding or mechanical jointing. The repaired section is then tested to guarantee its integrity and functionality. It is important to note that the repair process may vary depending on the extent and nature of the damage. Therefore, it is always advisable to seek advice from professionals who specialize in ductile iron pipe repairs to ensure a proper and effective restoration is achieved.
Q: Can ductile iron pipes be used for underground chemical transport systems?
Due to their strength, durability, and resistance to corrosion, ductile iron pipes are commonly utilized in a variety of applications. However, when considering their use in underground chemical transport systems, it is crucial to take certain factors into account. Firstly, it is necessary to evaluate the type of chemicals being transported. Although ductile iron pipes are generally resistant to a wide range of chemicals, including acids, alkalis, and organic solvents, there are some chemicals that can cause corrosion or react with the iron content of the pipes, leading to degradation and potential leakage. Therefore, it is essential to assess chemical compatibility and seek advice from chemical engineers or experts to determine if ductile iron pipes are suitable for specific chemical transport applications. Secondly, the concentration and temperature of the chemicals must be considered. Elevated temperatures and high concentrations of certain chemicals can accelerate the corrosion process, potentially compromising the integrity of the pipes. Therefore, it is crucial to evaluate the operating conditions and ensure that the ductile iron pipes can withstand the chemical concentration and temperature levels. Furthermore, the potential presence of abrasive or erosive chemicals needs to be taken into consideration. If the transported chemicals contain abrasive particles or possess erosive properties, it may cause increased wear and tear on the inner surface of the pipes, reducing their lifespan and potentially leading to leaks. In such cases, it may be more appropriate to use alternative materials with higher resistance to abrasion or erosion. Lastly, it is important to adhere to relevant regulations and standards. Different countries or regions may have specific requirements for underground chemical transport systems, including the selection of materials. Therefore, it is crucial to ensure that ductile iron pipes meet the necessary standards and are approved for use in such applications. In conclusion, while ductile iron pipes have many desirable properties for various applications, including underground use, their suitability for chemical transport systems is dependent on several factors. Before deciding to use ductile iron pipes for underground chemical transport systems, it is essential to carefully evaluate chemical compatibility, concentration and temperature levels, the presence of abrasive or erosive chemicals, and compliance with regulations. Seeking guidance from experts in the field is highly recommended to ensure the safety and effectiveness of the chosen piping material.
Q: Usage of ductile iron pipe expander
Ductile iron expansion is mainly provided with large flexible, easy installation, the product main material for nodular cast iron, nodular cast iron is mainly through spheroidization and inoculation by spherical graphite, effectively improve the mechanical properties of cast iron, especially the plasticity and toughness increased, resulting in higher than the strength of carbon steel. The material mainly has high strength of plasticity and toughness, and its development at home and abroad is very fast, the output has exceeded cast steel and malleable cast iron, become second only to gray cast iron casting alloy material. Spheroidal graphite is obtained by spheroidizing and inoculation of nodular cast iron. It can effectively improve the mechanical properties of cast iron, especially improve the plasticity and toughness, so as to obtain higher strength than carbon steel.
Q: How can the ductile iron pipe be tested?
Pipe in water pressure test, step by step step by step step up, and each time the boost value is 0.2 MPa, in each time after the boost, the heart must be determined after the voltage regulator can continue to step up
Q: Can ductile iron pipes be used in areas with high levels of groundwater contamination?
Yes, ductile iron pipes can be used in areas with high levels of groundwater contamination. Ductile iron is highly corrosion-resistant, making it suitable for such environments. Additionally, these pipes have a long lifespan and can withstand external pressures, making them a reliable choice for transporting water in contaminated areas.

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