DUCTILE IRON PIPE K9 DN125

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.

Q: Are ductile iron pipes suitable for use in irrigation gate systems?: Yes, ductile iron pipes are suitable for use in irrigation gate systems. Ductile iron is known for its durability, strength, and corrosion resistance, making it an ideal choice for applications requiring reliable and long-lasting piping systems like irrigation gate systems. Additionally, ductile iron pipes have excellent flow characteristics, allowing for efficient water distribution in irrigation systems.

Q: Can ductile iron pipes be used in areas with high soil acidity?: Ductile iron pipes can be used in areas with high soil acidity, but certain precautions should be taken to ensure their longevity and performance. Ductile iron pipes are known for their strength, durability, and resistance to corrosion, which makes them suitable for various soil conditions, including those with high acidity. However, high soil acidity can still pose a potential risk to ductile iron pipes over time. Acidic soils can accelerate the corrosion process, potentially leading to the degradation of the pipe material. To mitigate this risk, several measures can be implemented: 1. Protective Coatings: Applying protective coatings to the outer surface of the ductile iron pipes can provide an extra layer of defense against soil acidity. These coatings, such as epoxy or polyethylene, act as a barrier, preventing direct contact between the pipe and the corrosive soil. 2. pH Adjustment: Adjusting the pH levels of the soil can help reduce its acidity. This can be done by adding lime or other neutralizing agents to the soil, which will help create a more favorable environment for the ductile iron pipes. 3. Cathodic Protection: Implementing cathodic protection systems can be an effective method to prevent corrosion in ductile iron pipes. This technique involves the use of sacrificial anodes or impressed current systems to create a protective electrical current that counteracts the corrosive effects of the soil. 4. Regular Inspections: Periodic inspections should be conducted to monitor the condition of the ductile iron pipes in areas with high soil acidity. This allows for early detection of any corrosion or degradation, enabling timely repairs or replacements to be carried out. By implementing these measures, ductile iron pipes can be effectively used in areas with high soil acidity, ensuring their long-term performance and minimizing the risks associated with corrosive soils. However, it is always recommended to consult with experts or engineers familiar with local soil conditions and the specific requirements of the project to determine the most suitable materials and protective measures.

Q: Are ductile iron pipes resistant to abrasion?: Yes, ductile iron pipes are resistant to abrasion. Ductile iron is a type of cast iron that has been treated with magnesium to improve its strength and ductility. This makes it highly resistant to wear and tear, including abrasion. Ductile iron pipes are commonly used in applications where they may come into contact with abrasive materials such as sand, gravel, or other particles in the flow. The material's ability to withstand abrasion helps ensure its long-term durability and reliability in various industries, including water distribution, sewer systems, and industrial pipelines.

Q: What is the expected thermal expansion of ductile iron pipes?: The expected thermal expansion of ductile iron pipes can vary depending on several factors such as the specific composition of the iron, the temperature range, and the length of the pipe. However, in general, ductile iron pipes have a coefficient of thermal expansion ranging from 10 to 13 microinches per inch per degree Fahrenheit (µin/in/°F). This means that for every one degree Fahrenheit increase in temperature, the ductile iron pipe will expand by approximately 10 to 13 microinches per inch in length. It is important to note that this value is an estimate and may vary slightly depending on the specific conditions and characteristics of the pipe.

Q: What are the different sizes of ductile iron pipes available?: Ductile iron pipes come in a range of sizes to meet different needs and purposes. Typically, the diameter of these pipes varies from 3 inches to 64 inches. This variety in sizes offers versatility and adaptability in various sectors such as water supply, sewage systems, irrigation, and industrial piping. Smaller ductile iron pipes, with diameters ranging from 3 to 12 inches, are commonly used for residential and small-scale purposes like household plumbing, fire hydrant systems, and small irrigation projects. These sizes are commonly found in urban areas and residential neighborhoods. For larger-scale applications, larger ductile iron pipes are employed. These pipes can have diameters ranging from 14 to 64 inches. They are primarily used in municipal water supply systems, wastewater treatment plants, and industrial facilities where there is a need for high-volume water flow. The wide array of sizes available in ductile iron pipes ensures that they can accommodate different flow rates and pressure requirements. This allows engineers, contractors, and designers to choose the appropriate size based on the specific demands of a particular project or application. To ensure the proper selection of ductile iron pipe size for a specific project, it is essential to consult industry standards, local regulations, and engineering guidelines. This ensures that the pipes meet the required performance standards and are suitable for the intended use.

Q: What is the content of silicon in silicon molybdenum ductile iron?: Customers generally give a wide range, most of the national standard "reference" the United States of similar brands suspected. Especially 3.75-4.25% Si too big. We can narrow the scope according to their actual situationHowever, the high Si content of the end we can pregnant before Si% and several birth control adjustment. I personally think that many times easy inoculation, increased nucleation; more than 517 in terms of strength, the lower the content of Mn, some clients request F content in more than 95%, but do not worry about the intensity of the problem, even if the F matrix as long as the components of control will be above 517. Spheroidizer we can choose good quality, spheroidization time have good control over 60S,

Q: Can ductile iron pipe be used for stormwater systems?: Yes, ductile iron pipe can be used for stormwater systems. Ductile iron pipe is a strong and durable material that is commonly used for various applications, including stormwater systems. It has excellent corrosion resistance, making it suitable for handling stormwater, which often contains debris and chemicals. Ductile iron pipe also has high tensile strength and can withstand heavy loads and pressures, making it a reliable choice for stormwater systems that may experience significant flow rates and occasional surges. Additionally, ductile iron pipe is available in various sizes and configurations, allowing for flexibility and adaptability in designing stormwater systems.

Q: Can ductile iron pipe be recycled?: Yes, ductile iron pipe can be recycled. It is a highly recyclable material that can be melted down and reused in the production of new ductile iron products. Recycling ductile iron pipe helps reduce waste and conserves natural resources.

Q: What does ductile iron pipe "ND200" mean?: Generally speaking, the diameter of the pipe can be divided into outer diameter, inner diameter and nominal diameter. The pipe is a seamless steel pipe pipe diameter by the letter D to represent, then additional outer diameter size and thickness, such as diameter of seamless steel pipe 108, a wall thickness of 5MM, denoted by D108*5, is also used outside said, such as De63 plastic pipe, such as reinforced concrete pipe, cast iron pipe, galvanized steel pipe, said the DN, in the design drawings is generally used to represent the nominal diameter, nominal diameter is a standard in order to design and manufacture and maintenance convenient set artificially, with nominal diameter, tube (or pipe) specification name.

Q: How are ductile iron pipes different from cast iron pipes?: Ductile iron pipes are different from cast iron pipes in terms of their composition and properties. Ductile iron pipes are made from a type of cast iron that has been treated with magnesium to improve its strength and flexibility. This makes ductile iron pipes more durable, impact-resistant, and less prone to cracking or breaking compared to traditional cast iron pipes. Additionally, ductile iron pipes have a higher tensile strength, allowing them to withstand higher internal and external pressures. In summary, ductile iron pipes are a more modern and advanced version of cast iron pipes, offering improved performance and longevity.

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