• DUCTILE IRON PIPE  K9 DN125 System 1
  • DUCTILE IRON PIPE  K9 DN125 System 2
  • DUCTILE IRON PIPE  K9 DN125 System 3
  • DUCTILE IRON PIPE  K9 DN125 System 4
DUCTILE IRON PIPE  K9 DN125

DUCTILE IRON PIPE K9 DN125

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


Q: What is the relationship between the installation direction of the ductile iron pipe and the direction of flow?
Suppose the water flows from east to west, then the pipe mouth is in the East socket at the West
Q: How does ductile iron pipe perform in high-temperature steam applications?
In high-temperature steam applications, ductile iron pipe performs admirably. Ductile iron, renowned for its strength and durability, possesses the capability to endure high pressures and temperatures. When subjected to high-temperature steam, ductile iron pipes retain their structural integrity and are not easily deformed or cracked. They possess a remarkable resistance to thermal expansion and contraction, rendering them suitable for situations where temperature fluctuations are common. Furthermore, ductile iron pipes exhibit exceptional corrosion resistance, a crucial characteristic in steam applications where the presence of moisture can accelerate corrosion. All in all, ductile iron pipes are a dependable choice for high-temperature steam applications, delivering enduring performance and ensuring the secure and efficient transportation of steam.
Q: Are ductile iron pipes suitable for horizontal directional drilling (HDD) installations?
Ductile iron pipes are indeed suitable for horizontal directional drilling (HDD) installations. Renowned for their robustness and durability, ductile iron pipes prove to be an exceptional option for HDD projects. The process of HDD entails creating a horizontal tunnel underground and inserting a pipe through it. This can be quite challenging due to the immense forces exerted on the pipe during the installation. Nevertheless, ductile iron pipes have the capability to endure these forces and maintain their structural integrity, thus ensuring a successful HDD installation. Furthermore, ductile iron pipes possess outstanding resistance to corrosion, making them suitable for a wide range of soil and environmental conditions frequently encountered during HDD projects. In conclusion, ductile iron pipes possess the necessary characteristics to withstand the demanding conditions of HDD installations and remain a dependable choice for such applications.
Q: Are ductile iron pipes suitable for fire protection systems?
Yes, ductile iron pipes are suitable for fire protection systems. Ductile iron is known for its strength, durability, and ability to withstand high pressure and heat, making it an ideal choice for fire protection systems. Additionally, ductile iron pipes have excellent corrosion resistance, which is crucial for ensuring the longevity and reliability of fire protection systems.
Q: What are the different types of fittings available for ductile iron pipe?
There are several different types of fittings available for ductile iron pipe. These fittings are designed to connect, redirect, or branch off the pipe in various configurations to suit different plumbing or piping systems. One common type of fitting is the flanged fitting, which features a flange or lip on one end that allows for easy bolted connection to another flanged component. Flanged fittings are commonly used in applications where a tight seal is required, such as in water or sewage systems. Another type of fitting is the mechanical joint fitting, which utilizes a gasket and a set of mechanical bolts to create a secure connection between two pieces of pipe. Mechanical joint fittings are often used in underground water or sewer systems. Push-on fittings are another popular option for ductile iron pipe. These fittings have a rubber gasket that is compressed onto the pipe, creating a watertight seal. Push-on fittings are quick and easy to install, making them ideal for applications where speed and efficiency are important. For situations where a change in direction is required, ductile iron pipe fittings such as elbows or bends are used. These fittings are designed to smoothly change the direction of the pipe without causing any significant flow restrictions. Additionally, there are saddle fittings available for ductile iron pipe. These fittings are used to create a branch connection on an existing pipeline without the need for cutting or welding. Saddle fittings are commonly used in irrigation or fire protection systems. Overall, the different types of fittings available for ductile iron pipe provide a range of options to meet the specific needs of different plumbing or piping systems. Whether it's flanged fittings for a tight seal, mechanical joint fittings for underground applications, push-on fittings for quick installation, or specialized fittings like elbows or saddle fittings, each type serves a specific purpose in the overall plumbing or piping system.
Q: What is the expected pressure rating of ductile iron pipes?
The expected pressure rating of ductile iron pipes generally varies depending on the specific size, thickness, and application requirements. However, ductile iron pipes are known for their high strength and durability, allowing them to withstand high-pressure situations. Typically, they can handle working pressures ranging from 150 to 350 psi (pounds per square inch) or even higher, making them suitable for various water supply, wastewater, and industrial applications.
Q: How do ductile iron pipes handle ground movement near rivers and lakes?
Ductile iron pipes are well-suited to handle ground movement near rivers and lakes due to their unique properties and construction. These pipes are made from a type of cast iron that is known for its high strength and flexibility, making them highly resistant to ground movement and other external forces. One of the key features of ductile iron pipes is their ability to withstand bending and stretching without breaking. This flexibility allows the pipes to adapt to ground movements, whether they are caused by natural factors like soil settling, erosion, or even seismic activity. The pipes can absorb and distribute the stress caused by ground movement, reducing the risk of cracks or fractures. Additionally, ductile iron pipes have a high impact resistance, which means they can withstand external forces such as pressure from shifting soil or heavy equipment. This makes them less susceptible to damage during ground movements near rivers and lakes where erosion or flooding can occur. Furthermore, ductile iron pipes have a smooth internal surface, which reduces friction and resistance to flow. This ensures efficient water transportation even in areas with ground movement, preventing any potential blockages or disruptions to the water supply system. To enhance their resistance to ground movement, ductile iron pipes are often installed using flexible joints, such as restrained joints or push-on joints, depending on the specific project requirements. These joints allow the pipes to move slightly without causing damage to the overall system, providing additional protection against ground movement near rivers and lakes. In summary, ductile iron pipes are highly capable of handling ground movement near rivers and lakes due to their strength, flexibility, impact resistance, and smooth internal surface. These qualities make them a reliable choice for water transportation systems in areas prone to ground movement, ensuring a durable and efficient infrastructure for the supply of water.
Q: What are the different coating thickness options for ductile iron pipe?
The different coating thickness options for ductile iron pipe vary depending on the specific application and requirements. However, common coating thickness options for ductile iron pipe range from 200 to 400 microns.
Q: Does the cast iron have size 250? What's the performance?
Ductile iron does not have size 250. Ductile iron is the beginning of QT, QT400-15, QT450-10, QT500-7 is the general use of nodular cast iron brand. Nodular cast iron welding can be determined, this should be in some high strength cast iron equipment used more, the tensile strength of normally ductile cast iron welding in welding is higher, is worse than the grey cast iron, it is actually very difficult to distinguish with the naked eye is ductile iron or cast iron the iron in the repair equipment, we usually use WE777 special cast iron electrode universal wide welding, but it is only for maintenance use, the effect is really good, reducing the risk of cracking and high strength welding rod matching to ensure the strength of welding seam.
Q: How is ductile iron pipe different from other types of pipes?
Ductile iron pipe is different from other types of pipes in several ways. Firstly, ductile iron pipe is known for its exceptional strength and durability. It is made from a unique composition of iron, carbon, and other alloying elements, which gives it superior mechanical properties compared to other types of pipes. This makes ductile iron pipe highly resistant to external forces and pressure, making it ideal for underground installations, water mains, and sewer systems. Secondly, ductile iron pipe has excellent corrosion resistance. It is typically lined with a cement mortar or an internal coating, which provides a protective barrier against corrosion and extends the pipe's lifespan. This makes ductile iron pipe highly suitable for carrying water and other fluids, as it prevents contamination and maintains the quality of the transported material. Furthermore, ductile iron pipe offers a high degree of flexibility. Unlike more rigid pipe materials like cast iron, ductile iron pipe has the ability to withstand moderate deflection and ground movement without breaking or cracking. This flexibility makes it less prone to failure and reduces the need for costly repairs or replacements. Lastly, ductile iron pipe is relatively easy to install and maintain. It is typically available in long lengths, which minimizes the number of joints required. Additionally, the pipe's mechanical properties and corrosion resistance make it less susceptible to damage during installation or operation, resulting in lower maintenance costs over time. In conclusion, ductile iron pipe stands out from other types of pipes due to its exceptional strength, corrosion resistance, flexibility, and ease of installation. These qualities make it a reliable and cost-effective choice for various applications, especially in the water and wastewater industry.

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