DUCTILE IRON PIPE K9 DN150

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.

Q:Can ductile iron pipes be used in mining applications?: Ductile iron pipes are well-suited for incorporation into mining applications due to their exceptional strength and durability. Renowned for their ability to withstand rigorous environments, such as mines, ductile iron pipes offer excellent resistance to corrosion, a crucial characteristic when dealing with water or liquids that may contain chemicals or minerals. Furthermore, these pipes possess commendable impact resistance, enabling them to endure the harsh conditions commonly encountered in mining operations. Their ease of installation and maintenance further contribute to their efficiency and cost-effectiveness in mining applications. All in all, ductile iron pipes are a dependable choice for the transportation of water, slurry, or other substances within mining operations.

Q:Are ductile iron pipes suitable for use in power plants?: Yes, ductile iron pipes are suitable for use in power plants. Ductile iron is a strong and durable material that can withstand high pressure and temperature conditions, making it ideal for transporting various fluids, such as water, steam, and chemicals within power plants. Additionally, ductile iron pipes have excellent corrosion resistance properties, which is crucial in power plants where exposure to moisture and chemicals is common. Furthermore, ductile iron pipes have a long service life and require minimal maintenance, reducing the overall operating costs for power plants. Overall, ductile iron pipes offer a reliable and cost-effective solution for fluid transportation within power plants.

Q:How are ductile iron pipes tested for quality?: Various methods are employed to test the quality of ductile iron pipes, ensuring they meet required standards and specifications. One commonly used test is the hydrostatic pressure test, wherein the pipes are subjected to high-pressure water or other liquids to detect leaks or weaknesses. Water is typically used to fill the pipes, with the pressure gradually increased to a predetermined level. This test effectively identifies potential defects that could compromise the pipes' integrity. Another important quality test for ductile iron pipes is the tensile test. This involves pulling a sample of the pipe until it breaks, measuring the applied force and elongation. By doing so, the pipe's tensile strength and ductility can be determined, ensuring it can withstand required loads and stresses without deformation or failure. In addition to these tests, other quality checks include visual inspection, dimensional checks, and surface defect examinations. Visual inspection involves scrutinizing the pipes for visible defects like cracks, voids, or surface irregularities. Dimensional checks ensure the pipes meet specified dimensions and tolerances. Furthermore, ductile iron pipes often undergo corrosion resistance tests. This entails exposing the pipes to corrosive environments such as saltwater or acidic solutions to evaluate their resistance to corrosion. This is vital in determining the pipes' durability and longevity, particularly in harsh conditions. Overall, ductile iron pipes undergo rigorous testing to ensure their quality and performance. These tests guarantee that the pipes meet required standards, are safe for use, and can withstand anticipated loads and environmental conditions in their intended applications.

Q:What is the expected hoop stress capacity of ductile iron pipes?: The expected hoop stress capacity of ductile iron pipes varies depending on the size and class of the pipe. However, ductile iron pipes typically have a high expected hoop stress capacity due to their robust and flexible nature, making them suitable for handling high-pressure applications.

Q:What are the common causes of failure in ductile iron pipes?: Ductile iron pipes can fail for various reasons. Corrosion is a significant factor. When exposed to water, soil, and other environmental elements, rust and corrosion can develop on the pipe's surface. This weakens the pipe's structure and eventually causes failure. Improper installation or mishandling is another common cause. If the pipes are not correctly installed or if they sustain damage during transportation or installation, they may develop cracks, fractures, or other physical defects. These issues compromise the pipe's functionality and contribute to failure. Inadequate design can also lead to failure. When a pipe is not designed to withstand expected loads, pressures, or environmental conditions, it becomes vulnerable to premature failure. It is crucial to carefully consider material properties, wall thickness, and diameter during the design process to ensure the pipe can handle the demands placed upon it. Failure can also result from poor maintenance and delayed repairs. Regular inspections, maintenance, and timely repairs are essential for identifying and addressing issues before they worsen. Neglecting these measures can lead to the gradual deterioration of the pipe, increasing the likelihood of failure. Lastly, external factors such as soil movement, seismic activity, or excessive traffic loads can cause failure in ductile iron pipes. These forces exert stress on the pipe, resulting in cracks, fractures, or complete failure. To prevent failure in ductile iron pipes, it is crucial to employ proper corrosion protection techniques, adhere to correct installation procedures, consider design factors adequately, implement regular maintenance and repair programs, and account for external factors during the planning and installation process.

Q:What is cast iron pipe, specification for cast iron pipe?: A cast pipe made of cast iron. Cast iron pipes are used for water supply, drainage and gas transmission lines. They include cast iron pipes and pipe fittings.

Q:Qianwei County ductile iron pipe which tool to use cutting convenience?: Cutting the ductile iron pipe by grinding is grinding and cutting the ductile iron tube continuously by grinding wheel until it breaks. To cut ductile iron pipes by grinding cutting method, the cutting parts should be crossed at first so as to avoid deviation during cutting. Place the drawn ductile iron tube in the cutting machine and fix the ductile iron tube and clamp it with a built-in clamp. Next, start the cutting machine and gradually press the handle of the cutting machine. The grinding wheel cuts into the ductile iron tube until the ductile iron pipe is cut off. When exerting pressure on the handle, do not force too hard at once, otherwise it will cause the grinding wheel to break. In the operation of the machine, the operator must not stand on the side of the grinding wheel, so as to avoid accidents. When the wheel appears in cutting, vibration, shaking, uneven phenomenon, should immediately stop the operation, check whether there is the wheel gap, if damaged, must be promptly replaced, to ensure safety and normal. Good cutting ductile cast iron pipe section, if there is to prevent the use of burrs, can be removed by grinding or machining file.

Q:How much is the installation of cast iron pipe drainage 1 meters?: Ductile iron pipes mainly called centrifugal ductile iron pipe, it has the properties of nature, iron and steel, excellent corrosion resistance, good ductility, good sealing effect, simple installation, mainly for municipal, industrial and mining enterprises, water supply, gas, oil etc..

Q:How does ductile iron pipe perform in areas with high soil settlement?: Ductile iron pipe is known for its exceptional performance in areas with high soil settlement. Due to its inherent strength and durability, it can withstand the pressures exerted by settling soil without compromising its structural integrity. The flexibility of ductile iron pipe allows it to accommodate ground movements caused by soil settlement, thus minimizing the risk of pipe failure or damage. Its ability to adapt to these movements helps prevent cracks, leaks, and breaks that could occur in more rigid pipe materials. Moreover, ductile iron pipe's strong resistance to corrosion provides an added advantage in high soil settlement areas. It can withstand the corrosive effects of the soil and other environmental factors, ensuring the longevity and reliability of the pipe system. In areas with high soil settlement, ductile iron pipe is often the preferred choice due to its ability to handle ground movements without sacrificing performance. Its strength, flexibility, and resistance to corrosion make it an ideal solution for maintaining a robust and efficient water distribution system even in challenging soil conditions.

Q:Can ductile iron pipes be used in areas with high levels of groundwater contamination?: Yes, ductile iron pipes can be used in areas with high levels of groundwater contamination. Ductile iron is highly corrosion-resistant, making it suitable for such environments. Additionally, these pipes have a long lifespan and can withstand external pressures, making them a reliable choice for transporting water in contaminated areas.

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