DUCTILE IRON PIPES K9 DN125
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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:
(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.
(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.
(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.
(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.
(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.
(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.
- Q: How can the internal and external walls of ductile iron pipes be protected from corrosion?
- Internal walls can be painted anti-corrosion paint, exterior anti-corrosion can choose to paint, but also useful anti-corrosion tape, or do 3PE anti-corrosion, look at your anti-corrosion requirements, cost budget and other construction objective conditions.
- Q: Can ductile iron pipe be used for water treatment plant sludge handling?
- Yes, ductile iron pipe can be used for water treatment plant sludge handling. Ductile iron pipe is known for its strength and durability, making it suitable for handling various types of fluids, including sludge. It can withstand the corrosive nature of sludge and is resistant to abrasion, which is important in a sludge handling system. Additionally, ductile iron pipe has a smooth interior surface, which helps to prevent clogs and allows for efficient flow of the sludge. Overall, ductile iron pipe is a reliable choice for water treatment plant sludge handling.
- Q: How do ductile iron pipes handle dynamic loads?
- Ductile iron pipes are well-suited to handle dynamic loads due to their high tensile strength and flexibility. The inherent ductility of the material allows the pipes to withstand the stress and strain caused by dynamic loads, such as water hammer or ground movement, without fracturing or breaking. This makes them a reliable choice for applications where frequent load variations or transient events are expected.
- Q: Can ductile iron pipe be used for compressed air systems?
- Indeed, compressed air systems can make use of ductile iron pipe. Ductile iron pipe, renowned for its robustness, endurance, and crack resistance, proves suitable for numerous applications, including compressed air systems. It possesses the capability to endure high pressures and exhibits a lesser tendency to corrode or rust in comparison to alternative materials. Nonetheless, it becomes crucial to guarantee that the ductile iron pipe is adequately sized and installed to accommodate the precise demands of the compressed air system. Furthermore, conducting regular maintenance and inspections becomes imperative to avert any potential problems or damages.
- Q: What is the expected deflection of ductile iron pipes under load?
- The deflection of ductile iron pipes under load can vary depending on several factors, including diameter, wall thickness, material properties, and the magnitude and distribution of the load applied. Ductile iron pipes generally possess a high resistance to deflection due to their inherent strength and durability. They are designed to withstand substantial loads and are commonly used in applications where high pressure and heavy loads are anticipated. Engineers typically employ structural analysis techniques such as finite element analysis or beam theory calculations to ascertain the expected deflection. These methods consider the specific geometry and material properties of the ductile iron pipe to predict its behavior under load. In practice, ductile iron pipes are designed with a maximum allowable deflection, which is usually specified by industry standards or local regulations. This maximum allowable deflection ensures the pipe's structural integrity and functionality. It is worth noting that the expected deflection of ductile iron pipes can also be influenced by external factors like soil conditions, installation methods, and temperature fluctuations. Therefore, it is crucial to employ proper installation techniques and adhere to industry guidelines to ensure the pipes perform as expected and meet the required deflection limits.
- Q: Are ductile iron pipes suitable for underground river crossings?
- Yes, ductile iron pipes are suitable for underground river crossings due to their high strength, durability, and resistance to corrosion. They can withstand the pressure of flowing water and provide long-term reliability in such challenging environments.
- Q: What is the minimum cover requirement for ductile iron pipes?
- The minimum cover requirement for ductile iron pipes is typically determined by the specific project or engineering design considerations. However, as a general guideline, the minimum cover requirement for ductile iron pipes is often recommended to be at least 2 feet (or 0.6 meters) from the top of the pipe to the finished ground surface. This minimum cover requirement helps to provide adequate protection to the pipe from external loads, soil settlement, and potential damage from construction activities. It also helps to maintain the structural integrity and longevity of the ductile iron pipe system. It is important to note that local building codes, industry standards, and project specifications may dictate specific minimum cover requirements, so it is crucial to consult these resources for accurate and up-to-date information.
- Q: How many casting methods are there in ductile iron casting? A 60*6 discus can not have sand holes. Its surface is smooth. What process can be used to make it?
- Is it better to use precoated sand, but only a little higher cost?.
- Q: Are ductile iron pipes suitable for potable water applications?
- Ductile iron pipes are indeed suitable for potable water applications. Their reliability and durability have been demonstrated through their longstanding use in water distribution systems. These pipes exhibit a commendable resistance to corrosion, a crucial factor in upholding the quality of drinking water. Moreover, ductile iron pipes possess a high tensile strength, reducing the likelihood of breakage or leakage. Furthermore, their smooth interior surface aids in maintaining optimal water flow and preventing the accumulation of deposits or contaminants. In conclusion, ductile iron pipes are an appropriate selection for potable water applications due to their impressive strength, durability, and corrosion resistance.
- Q: What is the expected corrosion rate of ductile iron pipes?
- Several factors can influence the expected corrosion rate of ductile iron pipes, including the specific environment in which they are installed, the pH and composition of the water or soil they come into contact with, and the presence of any corrosive substances or chemicals. Compared to materials like cast iron or steel, ductile iron pipes are well-known for their excellent resistance to corrosion. This is because they naturally develop a protective layer called a passive film on their surface when exposed to oxygen in the environment. This passive film acts as a barrier, preventing further corrosion. However, it is important to acknowledge that even ductile iron pipes can experience some degree of corrosion over time, especially in aggressive or highly corrosive environments. The expected corrosion rate can vary from very low to moderate, depending on the aforementioned factors. To ensure the durability and performance of ductile iron pipes, it is advisable to follow proper maintenance and monitoring practices. This includes regular inspections, cleaning, and the application of protective coatings or linings when necessary. Furthermore, implementing a cathodic protection system can further enhance the pipes' corrosion resistance. Ultimately, consulting experts and professionals in the field of corrosion and pipe materials is crucial for accurately determining the expected corrosion rate of ductile iron pipes in a specific application or environment.
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DUCTILE IRON PIPES K9 DN125
- Loading Port:
- China Main Port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- -
- Supply Capability:
- -
OKorder Service Pledge
OKorder Financial Service
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