DUCTILE IRON PIPE K9 DN1200
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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:
(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.
(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.
(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.
(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.
(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.
(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.
- Q: Are ductile iron pipes suitable for industrial water systems?
- Ductile iron pipes, well-known for their strength, durability, and resistance to corrosion, are a perfect choice for industrial water systems. With the capability to withstand high-pressure and heavy-duty applications, these pipes are ideal for transporting water in large-scale industrial facilities like power plants, factories, and chemical plants. Moreover, ductile iron pipes can handle a broad range of temperatures, making them suitable for both hot and cold water systems. Their inherent flexibility allows for easy installation and maintenance, enhancing their suitability for industrial water systems. In conclusion, ductile iron pipes offer a dependable and economical solution for industrial water transportation requirements.
- Q: Are ductile iron pipes resistant to alkali attacks?
- Ductile iron pipes have been proven to be highly resistant to alkali attacks. The material used in ductile iron pipes, known as ductile cast iron, is formulated with specific chemical compositions that provide exceptional corrosion resistance. This resistance extends to alkali attacks, which are chemical reactions that occur when alkaline substances come into contact with metals or other materials. Ductile iron pipes have a dense and protective oxide film on their inner and outer surfaces, which acts as a barrier against chemical attacks. This oxide film forms naturally over time, and its composition and structure provide excellent resistance to alkali attacks. Additionally, ductile iron pipes are often coated with various protective layers, such as epoxy or zinc, to further enhance their resistance to corrosion and chemical reactions. It is important to note that while ductile iron pipes are highly resistant to alkali attacks, the severity and concentration of the alkali substances can still impact their overall performance. In extreme cases, very high concentrations of alkali substances or prolonged exposure to aggressive alkaline environments may eventually cause some damage to the protective layers of the pipes. However, under normal conditions and within acceptable parameters, ductile iron pipes are considered to have excellent resistance to alkali attacks.
- Q: How are ductile iron pipes protected against abrasion or wear?
- Ductile iron pipes are protected against abrasion or wear through various methods, including external coatings and linings. These protective measures serve to create a barrier between the pipe's surface and any potential abrasive materials or fluids it may come into contact with. Additionally, the use of sacrificial anodes and cathodic protection systems can also help prevent corrosion and extend the lifespan of the pipes.
- Q: Can ductile iron pipes be used in areas with high levels of hydrogen sulfide gas?
- Ductile iron pipes can generally be used in areas with high levels of hydrogen sulfide gas, but it is important to consider certain factors before making a decision. Hydrogen sulfide gas is corrosive and can potentially cause damage to metal pipes over time. While ductile iron is known for its durability and corrosion resistance, prolonged exposure to high levels of hydrogen sulfide gas can still lead to corrosion and deterioration. To mitigate the risks associated with hydrogen sulfide gas, it is advisable to assess the specific conditions of the area beforehand. This includes conducting a comprehensive analysis of the hydrogen sulfide gas concentration, pH levels, temperature, and other factors that may influence corrosion. Consulting with experts or engineering professionals who specialize in corrosion control can provide valuable insights and guidance. In some cases, additional measures may be necessary to protect ductile iron pipes. Coating the interior and exterior surfaces of the pipes with protective materials, such as epoxy or polyethylene, can provide an extra layer of defense against corrosion. Alternatively, cathodic protection systems can be employed to protect the pipes by applying a low voltage electrical current that mitigates the corrosion process. Ultimately, the decision to use ductile iron pipes in areas with high levels of hydrogen sulfide gas should be based on a thorough understanding of the specific conditions and implementing appropriate corrosion prevention measures. Regular monitoring and maintenance should also be conducted to ensure the pipes are functioning optimally and to address any potential issues before they escalate.
- Q: What is the expected cyclic fatigue life of ductile iron pipes?
- The expected cyclic fatigue life of ductile iron pipes can vary depending on several factors such as the quality of the material, design and installation practices, operating conditions, and maintenance. However, ductile iron pipes generally have a long fatigue life, often exceeding 100 years under normal operating conditions.
- Q: What is the ductile cast iron pipe
- Have not heard of the nodular cast iron pipe pipe, ductile iron may be a tube or a certain short tube is referred to as excellent grade.
- Q: Can ductile iron pipes be used in oil or gas transmission pipelines?
- Ductile iron pipes are applicable for oil or gas transmission pipelines. They belong to the cast iron category and possess enhanced characteristics, including increased tensile strength and ductility. These properties make them suitable for various applications, including pipeline systems used in oil and gas transmission. The corrosion resistance of ductile iron pipes is exceptional, which is crucial for pipelines that transport oil or gas over long distances. This material exhibits a high resistance to external factors such as soil chemicals, moisture, and corrosive gases commonly found in the oil and gas industry. Moreover, ductile iron pipes can endure high pressures and temperatures, making them suitable for the demanding requirements of oil and gas transmission. Moreover, ductile iron pipes have excellent impact resistance, enabling them to absorb and withstand external forces such as ground movement or heavy loads. This durability ensures the integrity and longevity of the pipeline system, minimizing the risk of leaks or failures. In summary, ductile iron pipes provide a reliable and cost-effective solution for oil and gas transmission pipelines. Their robustness, corrosion resistance, and ability to withstand high pressures and temperatures make them a viable choice for this critical infrastructure.
- Q: How do we handle the leaking of the ductile iron pipe?
- A hoop is a component that holds or ties another material with one material. It belongs to the fastener. The hoop holding device is composed of a hoop plate, a wing plate, a tension tie plate, a bolt and an inner liner. There are many kinds of hoop, hoop cable, wire rod hoop, hoop cable, wire hoop, stainless steel hoop are commonly used.
- Q: Are ductile iron pipes suitable for use in wastewater treatment plants?
- Yes, ductile iron pipes are suitable for use in wastewater treatment plants. Ductile iron has excellent corrosion resistance, high strength, and durability, making it ideal for handling the harsh and corrosive environment found in wastewater treatment plants. Additionally, ductile iron pipes have a long lifespan and can withstand the high-pressure demands of wastewater systems, making them a reliable choice for this application.
- Q: Are ductile iron pipes suitable for horizontal directional drilling?
- Yes, ductile iron pipes are suitable for horizontal directional drilling due to their high strength and flexibility, which allows them to withstand the stress and bending forces during the drilling process.
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DUCTILE IRON PIPE K9 DN1200
- Loading Port:
- China Main Port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- -
- Supply Capability:
- -
OKorder Service Pledge
OKorder Financial Service
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