• Ceramic Filter Plate for Iron Casting Ceramic Foam Filter System 1
Ceramic Filter Plate for Iron Casting Ceramic Foam Filter

Ceramic Filter Plate for Iron Casting Ceramic Foam Filter

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Silicon Carbide Ceramic Foam Filter

Silicon Carbide Ceramic Foam filter is justdeveloped as a new type molten metal filter to decrease casting flaw in recentyears. With its characteristics of light-weight, high mechanical strength,large specific surface areas, high porosity, excellent thermal shock resistance,erode resistance, high-performance, siliconcarbide ceramic foam filter is designedfor filtering impurities from molten Iron & Alloy, nodular cast ironcastings, grey iron castings and malleable castings, etc.

CNBM silicon carbide ceramic foamfilter ischaracterized by high porosity and mechanochemical stability and excellentresistance to thermal shock and corrosion from moltenmetal.    It can effectively remove inclusions, reducetrapped gas and provide laminar flow when iron molten metalfiltrated, ceramic foam filter is machined to tight dimensionaltolerance during production, this combination of physical properties andprecise tolerance make them first choice for iron molten metal filtration.

TechnicalData of Silicon carbide ceramicfoam filter

BoreDensity(PPi)                          10-40

Porosity(%)                                   80-90

Highestworking temperature (°C)  1500

BendingStrength (Mpa)                   0.8

CompressionStrength(Mpa)              0.9

Thermal ShockResistance (times/1100°C)      6

DirectionsFor Use silicon carbide ceramic foamfilter

a) Dimensions Available:

Square shape:30-600mm

Round shape:φ40-φ300mm

Thicknessesfrom 10-50mm.

PPI:10P,15P,20P,25P,30P,40P

Ductile ironcastings use 10PPI, grey iron castings and tenacity iron casting use10PPPI,15PPI or 20PPI.

b)Filterable Melt Metal Weight Of Grey And Ductile Iron (10PPI):

Dimension

Ductile Iron (≤ kg)

Grey Iron (≤ kg)

metal volume of pouring (kg/sec.)

Ductile Iron

Grey Iron

40×40×22

30

65

3

4

50×50×22

55

100

4

6

75×50×22

75

150

6

9

75×75×22

100

220

9

14

100×50×22

100

200

8

12

100×100×22

210

420

16

25

150×150×22

450

900

36

50

Weclome your enquiry about silicon carbide ceramic foam filter at any time. We are willing to supplyyou superior filters in most competitive price with professional service.


Q: Is the filter plate of the ceramic filter afraid of freezing?
In addition, the temperature is one of the factors affecting the filter suction effect of ceramic filter. The lower the temperature, the worse the suction effect.Therefore, the ceramic filter plate, especially the ceramic filter plate after use, should be protected under low temperature environment.
Q: What are the materials that make up the ceramic mold?
At present, the commercialized porous ceramic membranes are mainly composed of 3 types: flat plate, tubular and multi channel. Flat film is mainly used for small-scale industrial production and laboratory research. The tubular membrane is combined with rice to form a heat exchanger similar to a column tube heat exchanger, which can increase the loading capacity of the membrane, but is gradually withdrawn from industrial application due to its strength problem. The size of the applied ceramic membrane usually adopts a multi channel configuration, that is, a plurality of channels are distributed on a circular cross-section, and the number of general channels is 7, 19 and 37. The main business of the inorganic ceramic membrane preparation technology: using solid particle sintering preparation carrier and microfiltration membrane by sol-gel method in the preparation of ultrafiltration membrane: glass membrane by phase separation method: using special technology (such as chemical vapor deposition, electroless plating, etc.) the preparation of microporous membrane or dense membrane. Its basic theory involves colloid and surface chemistry, material chemistry, solid state ion science, material processing and so on.
Q: Principle of chemical engineering drum vacuum filter, the faster the speed, the less the amount of filtrate obtained per turn, the more the amount of filtrate obtained per unit time?
In unit time, the more turns of the drum, the greater the centrifugal force, the greater the rate of filtration in unit time, that is to say, the amount of filtrate in unit time is moreRotating drum vacuum filter, the greater the speed, the greater the filtration rate, but the shorter the time each turn, the amount of each filtrate will be reduced
Q: The vacuum degree of the ceramic filter is normal and the cake water is large
The concentration, particle size and mud content of the raw materials are not suitable for or due to changes, which are no longer suitable for dehydration using ceramic filters
Q: Ceramic filter ceramic plate blockage, productivity reduction, how to clean, to achieve the best effect cleaning problems
Oxalic acid immersion:For the use of a long time, the method 1, the effect is still no significant improvement, that is how to plug the ceramic filter plate regeneration? The ceramic filter plate with uneven or non sucking slurry can be removed, and oxalic acid or other acid liquid with certain concentration and certain temperature can be taken together to dredge the microporous of the ceramic filter plate.
Q: The vacuum degree of the ceramic filter is normal and the cake water is large?
There is a difference between the vacuum display and the actual vacuumThe main speed of the ceramic filter is too fastThe water content of the filter cake is gradually increased within 0~8 hours after the equipment has been continuously turned onThe ceramic filter plate does not meet the aperture range and the opening rate is lowThe ceramic filter plate has a near life and serious blockageCeramic filter cleaning standards (acid, ultrasonic, backwash water)The scraper can not be completely discharged, and the surface of the ceramic plate is coated with a thin filter cakeFailure to manufacture equipment or other causes of failure
Q: What's the acid of the ceramic filter plate?
Ceramic filter boards tend to clog and acid washing is used to dissolve and dredge blockages in their pores.
Q: Ceramic filter suddenly do not smoke, a little later on their own good, what reason?
How old the general ceramic filter suction main reason mud cake thickness is not much of a ceramic filter plate is different, because the ceramic filter backwash water, vacuum suction and nitrate are through the distribution valve, are often the same boat". See your description, you do not know the 5 line is about "5 disc or sideways 5 rows of ceramic plates, that is completely not suction or suction effect
Q: What is the reason that the whole ceramic filter does not attract ore?
After the joint cleaning, 0~2 hours of suction effect may be good, 2~4 may drop slightly, 4 hours later will become worse and worse, or even suck. This case should first check the backwash water pressure (instantaneous maximum pressure should not be less than 0.08MPa) is to meet the requirements, should also advance down (to ensure normal and ultrasonic cleaning combined with nitric acid dosage sufficient) and prolong the cleaning time.
Q: What is the backwashing pressure of the ceramic filter?
It should be said that the ceramic filter backwash, usually with a certain pressure of clean water to backwash.

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