Ceramic Filter Plate for Zirconia Ceramic Foam Filter in Iron Foundry and Steel Casting
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- Loading Port:
- Shanghai
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 100 m²
- Supply Capability:
- 1000 m²/month
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Quick Details for High Alumina Ceramic Foam Filter for Iron Foundry & Metallurgy
| Place of Origin: | China (Mainland) | Brand Name: | CMAX | Model Number: | |
| Material: | PU foam (polyurethane foam) | Size: | Customized | Mesh: | 10 ppi to 60 ppi |
| Property 1: | Mend structure of crystalloid | Property 2: | Reduce foreign matter | Property 3: | Stable chemical property |
| Property 4: | Stable purifying efficiency | polyurethane foam filter: | polyurethane foam |
Packaging & Delivery
| Packaging Details: | carton and pallet, or as customers' requirement |
| Delivery Detail: | 30 days after receiving the downpayment |
Specifications
Alumina ceramic foam filter
1.even aperture, high porosity, proper sinter
2.high strength of anti-flexing and anti-compression
Alumina ceramic foam filter
The product, adopted good portiforium foam and high purity ceramic , effectively removes non-metal solid mixture from aluminium and aluminium alloy fusant.
Application:
For the filtration of molten steel and alloy,large scale iron casting
Product standard:China national GB/T 25139-2010
Zirconia ceramic foam filters are determined for filtering of steel and steel alloys up to the temperature of 1700 °C.
Filters are recommended especially for high quality grades of alloys.
-Drop turbulent of molten steel and alloy
-Improve accepted rate of steel casting
-Reduce foreign matter of steel casting
-Drop twice oxide flaw
-Reduce second-face flaw after machine process
Advantages:
even aperture, high porosity, proper sinter, high strength of anti-flexing and anti-compression, effective filtering.
It is widely applied to the aluminium fusant filter equipment of continuous casting, half-continuous casting, gravity casting, and low pressure casting.
Ceramic foam filters are different from aperture specifications from 10 to 45ppi, with different sizes and shapes.
Besides the general specification ,we can offer the product according to the customers requirements.
Form A Ceramic foam filter capability
Thickness mm | Aperture PPi | Volume intensity g/cm3 | Tortuous intensity in normal temperature N/cm2
| Pressure resistence intensity in normal temperature N/cm2
| Pressure resistence intensity in high temperature N/cm2
| Refractory temperature
| Air discharging capability cm3/g
| Porosity %
|
15-100 | 10-45 | 0.35-0.45 | ≥38 | ≥80 | ≥45 | ≥1800 | ≤5 | ≥85 |
Form B 25ppi capability of typical pouring of ceramic foam filter
Specification mm | Area M2
| Maximum metal volume of pouring (kg/min) | Optimum volume of pouring (kg/min) | Typical capacity of filtering (T) |
178X178X50 | 0.0213 | 57.00 | 25-45 | 4.2 |
229X229X50 | 0.0387 | 118.00 | 35-102 | 6.9 |
305X305X50 | 0.0745 | 198.00 | 90-165 | 13.8 |
381X381X50 | 0.122 | 325.80 | 130-265 | 23.2 |
432X432X50 | 0.160 | 427.20 | 210-350 | 34.5 |
508X508X50 | 0.227 | 606.60 | 280-465 | 43.7 |
585X585X50 | 0.341 | 772.20 | 370-540 | 57.3 |
For Us:
Welcome to visit our factory~ Let's talk more in details！
- Q: The ceramic filter suddenly did not smoke, and later he was all right. What's the reason?
- The size of ceramic filter is generally on both sides of the vacuum tank, such as 50 square meters with 5 square meters of ceramic filter / ring ceramic filter plate combination (possible), there are 10 discs, the ceramic plate left a vacuum tank on the left of the 5 disc for filtration, vacuum filtration tank for the ceramic plate on the right right of the 5 disc. If a vacuum system temporarily fails, it may cause poor suction, no suction, and a normal operation at the other end.
- Q: Is the filter plate of the ceramic filter afraid of freezing?
- In addition, the temperature is one of the factors affecting the filter suction effect of ceramic filter. The lower the temperature, the worse the suction effect.Therefore, the ceramic filter plate, especially the ceramic filter plate after use, should be protected under low temperature environment.
- Q: What happens when the pressure on the filter plate is uneven during backwashing?
- Ceramic filter is a kind of solid-liquid separation, dehydration drying equipment, such as dehydration pulp, mortar. The backwash of ceramic filter is to flush the filter medium (ceramic filter plate) with clean water with a certain pressure.
- Q: What is the filtration accuracy of 50nm ceramic membrane?
- The filtration accuracy is the maximum particle size that the membrane can pass through.
- Q: The efficiency of ceramic filter is low. What's wrong with it?
- Ceramic filter is a new and efficient dehydration equipment. If users find the ceramic filter board surface suction effect is poor, or even do not suck slurry, we should promptly investigate the causes, so as not to affect production efficiency.
- Q: The working principle of ceramic filter
- Based on the work principle of ceramic filter function of the capillary, by using porous ceramic as filter media, a large number of small capillary action with solid-liquid separation equipment design principle using microporous ceramic disc filter in negative pressure, working conditions, characteristics of the microporous ceramic filter plate with its unique water impermeable, extraction of ceramic filter plate and external vacuum cavity the differential pressure tank suspension material under the action of negative pressure adsorption in the ceramic filter plate, solid material can not through the microporous ceramic filter plate is retained on the surface of the ceramic plate, and the liquid due to the hydrophilic effect of vacuum pressure difference and the ceramic filter plate is passed into the gas-liquid distribution device (vacuum barrel) efflux or recycling so as to achieve the purpose of solid-liquid separation.
- Q: The vacuum degree of the ceramic filter is normal and the cake water is large?
- There is a difference between the vacuum display and the actual vacuumThe main speed of the ceramic filter is too fastThe water content of the filter cake is gradually increased within 0~8 hours after the equipment has been continuously turned onThe ceramic filter plate does not meet the aperture range and the opening rate is lowThe ceramic filter plate has a near life and serious blockageCeramic filter cleaning standards (acid, ultrasonic, backwash water)The scraper can not be completely discharged, and the surface of the ceramic plate is coated with a thin filter cakeFailure to manufacture equipment or other causes of failure
- Q: The vacuum of ceramic filter is not enough
- The vacuum degree of ceramic filter is about -0.08MPa, if the ceramic filter is less than 0.06MPa, the vacuum is not enough. If the vacuum of ceramic filter is not enough, it will influence the suction effect of ceramic filter (mainly the thickness of filter cake and water content of filter cake).
- Q: How to determine the quality of ceramic fiber filter board simply?
- Ceramic fiber filter board, in fact, ceramic fiber board, also known as aluminum silicate, refractory fiberboard.
- Q: Can the ceramic plate filter the hot air?
- The cleaning of the ceramic filter is divided into two parts: reverse flushing (also useful gas) and combined cleaning. The purpose of cleaning is to discharge the particles from the hole to the ceramic filter board. Anti flushing and cleaning water filter after direct visual pressure can, generally between 0.08--0.12MPa, such as less than 0.05MPa, while the poor flushing effect without even washing effect, resulting in blocking accumulation eventually led to the ceramic filter plate hole plugging scrap. Replacing the filter element in time and ensuring the water pressure before filtration can provide stable backwashing water pressure. Combined cleaning by ultrasonic vibration, nitrate dissolution method for maximum remove blockage of backwash rushed out, the general ceramic filter every 8 hours of continuous work should stop cleaning 1 hours, such as the use of the old plate or the suction effect is poor, can strengthen cleaning (such as shorten the cleaning period, prolong the period of cleaning, increase the amount of nitric acid etc.). Other reasons such as 1,2,3 are normal, but can not be discharged from the spindle speed too fast, even the ceramic filter itself manufacturing defects, the user equipment modification and so on, are likely to lead to abnormal operation of equipment. We specialize in ceramic filter boards for many years and welcome exchanges.
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Ceramic Filter Plate for Zirconia Ceramic Foam Filter in Iron Foundry and Steel Casting
- Ref Price:
-
- Loading Port:
- Shanghai
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 100 m²
- Supply Capability:
- 1000 m²/month
OKorder Service Pledge
OKorder Financial Service
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