• Ceramic Filter Plate for Alloy Making Industry System 1
  • Ceramic Filter Plate for Alloy Making Industry System 2
  • Ceramic Filter Plate for Alloy Making Industry System 3
  • Ceramic Filter Plate for Alloy Making Industry System 4
  • Ceramic Filter Plate for Alloy Making Industry System 5
  • Ceramic Filter Plate for Alloy Making Industry System 6
Ceramic Filter Plate for Alloy Making Industry

Ceramic Filter Plate for Alloy Making Industry

Ref Price:
$1.00 - 50.00 / pc get latest price
Loading Port:
China main port
Payment Terms:
TT or LC
Min Order Qty:
4 pc
Supply Capability:
100000 pc/month

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Ceramic Foam Filter for Alloy Making Industry

 

Composite of Ceramic Foam Filter for Alloy Making Industry

 Ceramic Foam Filter is developed as a new type molten metal filters to decrease casting flaw in recent years. Foamed ceramics have the characters of light weight, high mechanical strength, large specific surface areas, high porosity, excellent thermal shock resistance, chemical corrosion resistance and high temperature stability in molten metal. With the distributing pores net structure, they are able to increase the surface areas, and absorb the sinter, the liquid metal becomes more pure, waster quality problems such as sand pore and air pore are much less and the cast quality becomes much better.

 

Advantages of Ceramic Foam Filter for Alloy Making Industry:

Precise Dimension Tolerance

High Mechanical Strength

Chemical Stability and Corrosion-resistance for molten aluminum.

Phosphate-free, No Pollution for Environment

Purifying Liquid Aluminum, Improving Quality

Reduce Defects

Reduce Cost

Increase Yield Rate

Easy to Use

Size from 40-600mm available.

 

Ceramic Foam Filter for Alloy Making Industry Images

 Ceramic Foam Filter for Alloy Making Industry

Specification of Ceramic Foam Filter for Alloy Making Industry:

Item

Unit

Alumina Foam Filter

Sic Foam Filter

Zirconia Foam Filter

Bore Density

ppi

10~80

10~60

10~40

Porosity

%

80~90

80~90

80~90

Max.working Temperature

°C

1100

1550

1700

Bending Strength

Mpa

0.6

0.7

0.8~1.0

Compression Strength

Mpa

0.7

0.8

>1.2

Thermal Shock Resistance

times/1100°C

>6times

>6times

>6times

SiC

%

 

≥60

 

Al2O3

%

≥85

≤30

 

SiO2

%

≤15

≤10

 

ZrO2

%

 

 

≥95

Others

%

 

 

≤5

application

 

Alumina and Alumina Alloy Non-ferrous

Grey Iron, Ductile Iron

Steel casting

 

FAQ of Ceramic Foam Filter for Alloy Making Industry

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q5:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q6:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

Q7:Can you offers samples?

A:Of coures,samples are free but freight paid by the buyers.

 

 

Q: How many degrees does the ceramic filter melt?
Alumina made from tabular corundum can be used over 1800 degrees!SiC if there is atmosphere, protection will be higher, there is no atmosphere protection, because the existence of oxidation, generally not more than 1600.Corundum, mullite, 1750 degrees small meaning.
Q: Why does not the iron filter of the ceramic filter work?
The main speed of the ceramic filter is too fast.The vacuum of ceramic filter is not enough.The cleaning of ceramic filter has not met the requirement.The ceramic filter plate has a near life and a serious blockage.The selection of ceramic filter plate is different.Too much residual of ceramic scraper after discharge.
Q: What is the working pressure of the ceramic filter?
The backwash pressure is the size of the backwash of the ceramic filter during recoil stage, and the recoil pressure is generally less than 0.12MPa. The greater the pressure, the better the recoil effect, the better the service life and the suction effect of the ceramic filter plate, and the worse the service life and the suction effect of the ceramic filter board. The backwash pressure of the ceramic filter shall be no less than 0.07MPa.
Q: Does the ceramic factory use hydrochloric acid?
For the use of a long time, the method 1, the effect is still no significant improvement, that is how to plug the ceramic filter plate regeneration? The ceramic filter plate with uneven or non sucking slurry can be removed, and oxalic acid or other acid liquid with certain concentration and certain temperature can be taken together to dredge the microporous of the ceramic filter plate. (do not recommend sulphuric acid)
Q: Ceramic filter cleaning, sulfuric acid cleaning
Ceramic filter medium is ceramic, ceramic generally resistant to strong acid, alkali, cleaning, it is best to use nitric acid, hydrochloric acid next, not recommended to use sulfuric acid.
Q: What is the reason that ceramic filter does not absorb mineral powder?
There may be a failure of the filtrate pump, the diaphragm of the pump is damaged, and the mechanical seal of the pump is invalid
Q: How can I avoid the backwash pressure in the production of ceramic filter?
Recoil of the ceramic filter is on the clean water under certain pressure, from the inside out flushing blockage blockage in the ceramic filter plate on the internal pore water pressure, the recoil is generally less than 0.12MPa, the pressure is too small or no recoil recoil effect is not good.
Q: What are the reasons for the program alarm of ceramic filter?
The vacuum failure may be the vacuum pump failure, the vacuum pipeline leakage, the ceramic filter plate rupture or the connection water leakage, the backwash system is generally before the filtration water pressure is insufficient, the filter core plug and so on. Vacuum suction deficiency will lead to poor effect or even suction; cleaning standards will accelerate the ceramic filter clogging, ceramic filter clogging even if the vacuum suction is normal, will not even bad effect such as cake, jelly thin with high water content. Ceramic filter plate, hole plugging, discarding. Ceramic filter plate is life, under normal circumstances is about a year, such as pulp mud content, fine particle size or containing ingredients, cleaning is not easy to precipitate standards will reduce its life, when the ceramic filter plate close to the scrap, the suction effect will be worse. I hope my answer can help you.
Q: Beneficiation ceramic filter no problem, the technical parameters are normal, but filter out the concentrate water suddenly excessive, what is the reason?
The ceramic filter ceramic plate ceramic microporous pumping vacuum adsorption concentrate filtration water, the adsorption parameters according to the angle of rotation, reverse cleaning process, check whether there are loopholes in the exhaust pipe, check the ceramic plate use cycle is too long.
Q: How should the static and dynamic sealing points of the ceramic filter be leaking?
The filtrate pump works to drain or recycle the water that has been pumped out. 6 、 cleaning system work, cleaning system includes backwashing (water pump pressure or height difference pressure), acid liquid (metering pump, automatic acid injection), ultrasonic (ultrasonic work), etc.. 7 、 control system and other electrical systems. In addition, the filter cake which is absorbed and dried on the ceramic filter plate is unloaded automatically by the scraper and then falls on the belt conveyor, and is conveyed to the concentrate storage yard by a belt conveyor.

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