Ceramic Filter Plate Zirconia/Alumina for Iron Foundry
- Loading Port:
- Shanghai
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 100 m²
- Supply Capability:
- 1000 m²/month
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Quick Details for High Alumina Ceramic Foam Filter for Iron& Steel Foundry
Place of Origin: | China (Mainland) | Brand Name: | CMAX | Model Number: | |
Material: | PU foam (polyurethane foam) | Size: | Customized | Mesh: | 10 ppi to 60 ppi |
Property 1: | Mend structure of crystalloid | Property 2: | Reduce foreign matter | Property 3: | Stable chemical property |
Property 4: | Stable purifying efficiency | polyurethane foam filter: | polyurethane foam |
Packaging & Delivery
Packaging Details: | carton and pallet, or as customers' requirement |
Delivery Detail: | 30 days after receiving the downpayment |
Specifications
Alumina ceramic foam filter
1.even aperture, high porosity, proper sinter
2.high strength of anti-flexing and anti-compression
Alumina ceramic foam filter
The product, adopted good portiforium foam and high purity ceramic , effectively removes non-metal solid mixture from aluminium and aluminium alloy fusant.
Application:
For the filtration of molten steel and alloy,large scale iron casting
Product standard:China national GB/T 25139-2010
Zirconia ceramic foam filters are determined for filtering of steel and steel alloys up to the temperature of 1700 °C.
Filters are recommended especially for high quality grades of alloys.
-Drop turbulent of molten steel and alloy
-Improve accepted rate of steel casting
-Reduce foreign matter of steel casting
-Drop twice oxide flaw
-Reduce second-face flaw after machine process
Advantages:
even aperture, high porosity, proper sinter, high strength of anti-flexing and anti-compression, effective filtering.
It is widely applied to the aluminium fusant filter equipment of continuous casting, half-continuous casting, gravity casting, and low pressure casting.
Ceramic foam filters are different from aperture specifications from 10 to 45ppi, with different sizes and shapes.
Besides the general specification ,we can offer the product according to the customers requirements.
Form A Ceramic foam filter capability
Thickness mm | Aperture PPi | Volume intensity g/cm3 | Tortuous intensity in normal temperature N/cm2
| Pressure resistence intensity in normal temperature N/cm2
| Pressure resistence intensity in high temperature N/cm2
| Refractory temperature
| Air discharging capability cm3/g
| Porosity %
|
15-100 | 10-45 | 0.35-0.45 | ≥38 | ≥80 | ≥45 | ≥1800 | ≤5 | ≥85 |
Form B 25ppi capability of typical pouring of ceramic foam filter
Specification mm | Area M2
| Maximum metal volume of pouring (kg/min) | Optimum volume of pouring (kg/min) | Typical capacity of filtering (T) |
178X178X50 | 0.0213 | 57.00 | 25-45 | 4.2 |
229X229X50 | 0.0387 | 118.00 | 35-102 | 6.9 |
305X305X50 | 0.0745 | 198.00 | 90-165 | 13.8 |
381X381X50 | 0.122 | 325.80 | 130-265 | 23.2 |
432X432X50 | 0.160 | 427.20 | 210-350 | 34.5 |
508X508X50 | 0.227 | 606.60 | 280-465 | 43.7 |
585X585X50 | 0.341 | 772.20 | 370-540 | 57.3 |
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- Q: What filter material are placed in the aquarium filter?
- Generally let off the filter cotton and ceramic rings, there are biochemical balls, coral bone, stone, activated carbon and so onConditional: filter cotton, ceramic ring, biochemical ball, coral bone, stone, activated carbon
- Q: What are the poor filtration effects of vacuum disc filters?
- The spindle speed is slow, the formation time of growth in the area of vacuum filter cake, production capacity increased gradually, but because the unit time of grout thickness and spindle speed slow is proportional to, so the ceramic filter capacity in a range of showing the highest.On the other hand, as the spindle speed slows down, the thickness of the slurry is thickened, and the moisture of the concentrate is also affected. For viscous material, ceramic filter with ceramic plate to work as filter media, when the cake is formed gradually into the porous filter medium filter cake itself, and the cake is not easy to form a viscous material, forming a dry cake appearance does not slow, the spindle speed is easy to reduce the water content of concentrate. Similarly, the spindle speed is accelerated, the cake formation time in the vacuum zone is shortened, and the slurry thickness is reduced, and the material can be improved for the easy molding material. But the spindle speed is too fast to be cleaned after each cycle of the ceramic plate. As for the viscous material, the cake is difficult to form after the spindle speed increases, and it will affect the capacity. Therefore, the use of ceramic filter should focus on the inherent nature of the concentrate to explore the best spindle speed.
- Q: What happens when the pressure on the filter plate is uneven during backwashing?
- Ceramic filter is a kind of solid-liquid separation, dehydration drying equipment, such as dehydration pulp, mortar. The backwash of ceramic filter is to flush the filter medium (ceramic filter plate) with clean water with a certain pressure.
- Q: The efficiency of ceramic filter is low. What's wrong with it?
- Ceramic filter by vacuum suction effect in the ceramic filter plate to cake drying purpose, ceramic filter plate needs cleaning and life, if you discover that the slurry sucking effect is poor or even grout should first consider these three aspects:Ceramic filter plateTwo factors of ceramic filter plate most likely, respectively is the rupture and plugging holes: the rupture will lead to distortion and poor vacuum cleaning; plugging holes will cause the filter plate suction effect is poor even if grout, ceramic filter plugging hole, can strengthen cleaning (such as shorten the cleaning cycle, prolong the cleaning time, increase the amount of nitrate), such as strengthening the cleaning effect is still not improved, it should consider the life approaching should be scrapped and replaced with ceramic filter plate new (replacement plate should not put new or different manufacturers is mounted on the same line, best can complete change).Vacuum system failureThe vacuum degree of ceramic filter is usually about -0.085MPa. If the abnormal vacuum is found, the normal vacuum suction can not be provided, and the suction effect will be poor, or even the pulp will not be sucked.If the vacuum is abnormal, should adhere to the vacuum pump, vacuum connection pipe is whether the fault Water Leakage leakage, distribution valve friction sealing, ceramic filter plate is connected with the rubber tube is aging or exfoliation, ceramic filter plate rupture.
- Q: Why does not the iron filter of the ceramic filter work?
- The main speed of the ceramic filter is too fast.The vacuum of ceramic filter is not enough.The cleaning of ceramic filter has not met the requirement.The ceramic filter plate has a near life and a serious blockage.The selection of ceramic filter plate is different.Too much residual of ceramic scraper after discharge.
- Q: The use of water glass as beneficiation agent, copper concentrate in the ceramic filter can not filter, how to do?
- As everyone knows, ceramic filter medium is a ceramic filter plate, microporous ceramic filter plate with a lot of distribution from the outside to the inside capillary effect, its mechanism is based on the capillary effect of microporous ceramic filter, filtration, the filtrate (generally refers to water) through these pores under the action of the vacuum suction pump, filter cake is trapped on the surface of the ceramic filter plate.
- Q: Ceramic filter ceramic plate blockage, productivity reduction, how to clean, to achieve the best effect cleaning problems
- Equipment comes with cleaning:Ceramic filter comes with a combined cleaning system, usually to ensure the normal backwash water pressure, combined cleaning (nitric acid + ultrasonic + backwash) time is sufficient, sufficient amount of nitric acid.
- Q: How can I avoid the backwash pressure in the production of ceramic filter?
- Recoil of the ceramic filter is on the clean water under certain pressure, from the inside out flushing blockage blockage in the ceramic filter plate on the internal pore water pressure, the recoil is generally less than 0.12MPa, the pressure is too small or no recoil recoil effect is not good.
- Q: What about the leakage of the ceramic filter static and dynamic sealing points?
- When the ceramic filter works, the operation may be as follows: 1. The feed is injected and the pulp is injected into the tank of the ceramic filter. 2, mixing system, ceramic filter stirring rake back and forth mixing, driven by mixing reducer. 3, spindle rotation, material level reached a certain range, through the spindle speed machine to drive the ceramic filter disk rotation.
- Q: How to determine the quality of ceramic fiber filter board simply?
- Ceramic fiber filter board, in fact, ceramic fiber board, also known as aluminum silicate, refractory fiberboard.
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Ceramic Filter Plate Zirconia/Alumina for Iron Foundry
- Loading Port:
- Shanghai
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 100 m²
- Supply Capability:
- 1000 m²/month
OKorder Service Pledge
OKorder Financial Service
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