Bearing Steel 100CrMnSi6 1.3520 GCr15
- Loading Port:
- China Main Port
- Payment Terms:
- TT or LC
- Min Order Qty:
- 20MT m.t.
- Supply Capability:
- 600000tons/year m.t./month
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Specifications of Bearing Steel 100CrMnSi6 1.3520 GCr15
1. Sizes:
Dia:150~650mm/12~250mm
Length: 4m~6m/2m~6m
2. Chemical Composition
GCr15 | C | Cr | Si | Mn | P | S | Ni | Cu | Mo |
Wt% | 0.95-1.05 | 1.40-1.65 | 0.15-0.35 | 0.25-0.45 | <0.027 | <0.02 | <0.23 | <0.25 | <0.1 |
GCr15 | Sn | As | Ti | Sb | Pb | O | Al | Ca | |
Wt% | <0.03 | <0.04 | <0.005 | <0.002 | <0.002 | <0.001 | <0.05 | <0.01 |
3. Processing: Hot- forged, EAF+LF+VD+Forged+Heat treatment (A,N,Q,T for optional)
Heat Treatment:
Soft annealing: heat to 680-720°C, cool slowly.
Hardness after annealing: Max. 241 HB
Hardening: 820 - 850 °C
Normalizing temperature: 840-880°C
Tempering: 540-680°C
Annealing: Heating to 790-810°C, furnace cool to 650°C, then cool in air |
Normalized: Heating to 900-920°C, cool in air |
High Temperature Tempered: Heating to 650-800°C, cool in air |
Quenched: Heating to 860°C, oil quenched |
Low Temperature Tempered: Heating to 150-170°C, cool in air |
4.Standard: DIN 100CrMnSi6 1.3520/ GB GCr15SiMn
5,Certificates: ISO9001 2000
6.Features:
Stable elements, low harmful elements, high-purity steel, evenly carbides, ewer surface defects;
using with wide range of plastic processing, heat treatment with stable quality, high and
evenly hardness, good wear resistance, high strength of contact fatigue; excellent cutting and process ability.
7. Payment terms: T/T or L/C at sight
Usage & Applications of Bearing Steel 100CrMnSi6 1.3520 GCr15
Our products have been used in all kinds of areas, such as aviation, aerospace, navigation, nuclear, energy, chemical industry, electronic information, petrochemical, automotive, instrument and meter, Communication ,transportation, and medical instruments, etc. Bearing ring,steel rolling mill ,machinery, 100Cr6 bearing steel ball is widely used in high-speed and low-noise bearing, bicycle, motorcycle, automobile, bags, electronics
Packaging & Delivery of Bearing Steel 100CrMnSi6 1.3520 GCr15
Mark: Heat No. will be cold stamped and Steel grade, diameter (mm), length (mm), and the manufacturer LOGO and weight (kg) is painted.
Standard seaworthy packing or as customer required
Delivery time: Within 30 days after order is confirmed.
- Q: Can special steel be used for making cutting tools?
- Yes, special steel can be used for making cutting tools. Special steel alloys, such as tool steel, are specifically designed and manufactured to possess excellent wear resistance, hardness, toughness, and high temperature stability, making them ideal for producing cutting tools. These cutting tools include saw blades, drills, milling cutters, knives, and other sharp-edged instruments used in various industries like manufacturing, construction, metalworking, woodworking, and more. The unique properties of special steel allow cutting tools to retain their sharpness, withstand high cutting forces, and perform effectively and efficiently for extended periods.
- Q: What are the different methods of surface etching for special steel?
- There are several different methods of surface etching that can be used for special steel. These methods include: 1. Chemical etching: Chemical etching involves the use of various acids or other chemical solutions to selectively remove material from the surface of the steel. This method allows for precise control over the etching process and can create highly detailed patterns or designs on the steel surface. 2. Electrochemical etching: Electrochemical etching uses an electrical current to etch the surface of the steel. This method can be particularly effective for creating deep, uniform etches and is often used for marking or labeling purposes. 3. Laser etching: Laser etching involves the use of a high-powered laser to remove material from the steel surface. This method is highly precise and can create very intricate designs or markings. Laser etching is commonly used for branding or decorative purposes. 4. Mechanical etching: Mechanical etching utilizes physical abrasion to remove material from the steel surface. This can be done manually using tools such as sandpaper or brushes, or with the help of machinery like a sandblaster. Mechanical etching is often used to create a textured or roughened surface. 5. Plasma etching: Plasma etching involves the use of a high-energy plasma to remove material from the steel surface. This method is particularly useful for creating very fine, shallow etches and is commonly used in microfabrication or semiconductor manufacturing. Each of these methods has its own advantages and limitations, and the choice of which method to use will depend on factors such as the desired outcome, the type of special steel being etched, and the available equipment and resources.
- Q: What are the standards and certifications for special steel?
- Some of the standards and certifications for special steel include ISO 9001 for quality management systems, ISO 14001 for environmental management systems, and ISO 45001 for occupational health and safety management systems. Additionally, there are various industry-specific standards such as ASTM International, EN standards, and JIS standards that provide specifications and testing requirements for different types of special steel. These standards and certifications ensure that the special steel meets specific quality, safety, and environmental standards, and helps to establish trust and credibility in the industry.
- Q: What are the different methods for improving the fatigue strength of special steel?
- There are various ways to enhance the fatigue strength of special steel: 1. Heat treatment is a commonly used approach, involving processes like annealing, quenching, and tempering. These treatments refine the steel's microstructure, reduce impurities, and boost fatigue resistance. 2. Surface treatments, such as shot peening and nitriding, can also enhance fatigue strength. Shot peening bombards the steel surface with small metal particles, inducing compression stress that prevents crack formation and propagation. Nitriding diffuses nitrogen into the surface layer, creating a hard and wear-resistant nitride layer that improves fatigue resistance. 3. Alloying special steel with specific elements, like chromium, molybdenum, or vanadium, can significantly improve fatigue strength. These elements form carbides or nitrides, acting as barriers against crack propagation. 4. Applying protective surface coatings, like electroplating, hot-dip galvanizing, or physical vapor deposition (PVD), can enhance fatigue strength. These coatings act as barriers against environmental factors that may cause corrosion or surface damage, ultimately extending the steel's fatigue life. 5. Grain refinement can be achieved through processes like severe plastic deformation or equal channel angular pressing (ECAP). By refining the grain size, the steel's fatigue strength can be improved, as fine-grained steels have higher resistance to crack initiation and propagation. 6. Residual stress management plays a crucial role in enhancing fatigue strength. Techniques like stress relieving or shot peening can reduce tensile residual stresses, which are detrimental to fatigue resistance. It's important to consider specific requirements, the type of special steel, and the intended application when selecting the most suitable method for improving fatigue strength.
- Q: Can special steel be used in the production of springs for automotive suspension?
- Yes, special steel can be used in the production of springs for automotive suspension. Special steel, such as alloy steel or high-carbon steel, offers excellent strength, durability, and resistance to fatigue, making it suitable for handling the heavy loads and constant vibrations involved in automotive suspension systems.
- Q: What are the properties of high-speed tool steel?
- High-speed tool steel possesses several important properties, including exceptional hardness, wear resistance, and heat resistance. It can maintain its hardness even at elevated temperatures, enabling it to withstand high-speed machining operations without losing its cutting edge. Additionally, high-speed tool steel exhibits excellent toughness and durability, allowing it to withstand heavy loads and resist chipping or breaking. Its high wear resistance makes it suitable for prolonged usage and reduces the need for frequent tool replacements.
- Q: Can special steel be used in corrosive environments?
- Yes, special steel can be used in corrosive environments. Special types of steel, such as stainless steel or corrosion-resistant alloys, are designed to withstand corrosion caused by exposure to moisture, chemicals, or other corrosive elements. These materials have a higher resistance to rust and corrosion, making them suitable for applications in corrosive environments like marine environments, chemical plants, or oil and gas facilities.
- Q: How does bearing steel contribute to the manufacturing of bearings?
- Bearing steel, with its high strength, hardness, and wear resistance properties, plays a crucial role in the manufacturing of bearings. It provides the necessary material strength to withstand heavy loads, reduce friction, and ensure smooth rotation. The specific composition of bearing steel, including elements like chromium, molybdenum, and carbon, enhances its durability, corrosion resistance, and ability to retain shape under extreme conditions. By using bearing steel, manufacturers can produce high-quality bearings that offer reliable performance, longer lifespan, and improved efficiency in various applications ranging from automotive and aerospace to industrial machinery and appliances.
- Q: What are the limitations of welding special steel?
- There are several limitations associated with welding special steel that need to be considered. Firstly, special steel, such as high-alloy steels or heat-resistant steels, often have a higher carbon content, which makes them prone to cracking during welding. This requires careful control of preheating, interpass temperature, and post-weld heat treatment to minimize the risk of cracking. Another limitation is the potential for distortion and warping during welding. Special steels have a higher thermal conductivity and lower thermal expansion coefficient compared to carbon steels, which means they dissipate heat more quickly and are more prone to distortion. Proper clamping and fixturing techniques are necessary to minimize these effects. Special steels can also be more sensitive to impurities, such as sulfur and phosphorus, which can lead to the formation of brittle compounds during welding. It is essential to use high-quality filler materials and ensure the cleanliness of the base metal to prevent the formation of these detrimental compounds. Furthermore, special steels often require specific welding techniques and parameters. For instance, some high-alloy steels require a slow cooling rate to prevent the formation of brittle microstructures. This may necessitate the use of specialized cooling methods such as post-weld heat treatment or controlled cooling rates during welding. Lastly, the cost of special steels can be significantly higher compared to carbon steels. This can limit their use in certain applications where budget constraints are a concern. Overall, while special steels offer enhanced properties for specific applications, their welding process requires careful consideration and adherence to specific procedures to overcome the limitations associated with cracking, distortion, impurities, and cost.
- Q: What are the different methods for improving the wear resistance of special steel?
- Enhancing the wear resistance of special steel can be achieved through several methods. These methods encompass: 1. Alloying: Incorporating specific alloying elements, such as chromium, vanadium, or molybdenum, into the steel composition significantly enhances wear resistance. These elements form carbides within the steel matrix, increasing hardness and providing resistance against wear. 2. Heat treatment: Various heat treatment processes, including quenching and tempering, can be employed to enhance wear resistance in special steels. Quenching involves rapid cooling from high temperatures to increase hardness, while tempering reduces internal stresses and improves toughness. 3. Surface coatings: The application of specialized coatings onto the steel surface greatly improves wear resistance. Methods like thermal spray coating, electroplating, and physical vapor deposition create protective layers that resist wear and reduce friction. 4. Shot peening: This mechanical surface treatment involves bombarding the steel surface with small spherical particles at high velocities. The impact induces compressive stress, enhancing the material's resistance to wear and fatigue. 5. Nitriding: Through the diffusion of nitrogen at elevated temperatures, the surface of the steel forms nitrides, significantly increasing surface hardness and wear resistance. 6. Cryogenic treatment: Subjecting the steel to extremely low temperatures induces a structural transformation that enhances wear resistance. This process refines the grain structure and improves the material's toughness. 7. Grain refinement: Employing techniques like severe plastic deformation or specialized casting reduces the grain size of the steel. Smaller grain sizes offer increased hardness and wear resistance by improving dislocation movement and reducing grain-boundary sliding. It is noteworthy that the choice of method for improving wear resistance depends on factors such as specific application, budget, and desired level of improvement. A combination of these methods may also be utilized to achieve optimal wear resistance in special steel.
1. Manufacturer Overview
Location | Jiangsu, China |
Year Established | 1990 |
Annual Output Value | Above US$ 20 Million |
Main Markets | Mid East; Eastern Europe; North America |
Company Certifications |
2. Manufacturer Certificates
a) Certification Name | |
Range | |
Reference | |
Validity Period |
3. Manufacturer Capability
a) Trade Capacity | |
Nearest Port | Shanghai |
Export Percentage | 20% - 30% |
No.of Employees in Trade Department | 21-50 People |
Language Spoken: | English; Chinese |
b) Factory Information | |
Factory Size: | Above 100,000 square meters |
No. of Production Lines | 1 |
Contract Manufacturing | OEM Service Offered; |
Product Price Range | High; Average |
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Bearing Steel 100CrMnSi6 1.3520 GCr15
- Loading Port:
- China Main Port
- Payment Terms:
- TT or LC
- Min Order Qty:
- 20MT m.t.
- Supply Capability:
- 600000tons/year m.t./month
OKorder Service Pledge
OKorder Financial Service
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