Alumina Ceramic Filter Plate for Aluminum Casting

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Specifications

Alumina Ceramic Foam Filters
Professional manufacurer
Precise Dimension Tolerance
Good Strength
ISO9001:2008 certification

Alumina Ceramic Foam Filter

Alumina Ceramic Foam Filter mainly use for filtration of aluminum and aluminum alloys in foundries and cast houses. With their excellent resistance to attack and corrosion from molten aluminum, Alumina Ceramic Foam Filter can effectively remove inclusions, reduce trapped gas and provide laminar flow, and then the filtered metal is significantly clearner. Clearner metal results in higher-quality castings, less scrap, and fewer inclusion defects, all of which contribute to bottom-line profit.

Alumina Ceramic Foam Filter apply to improve quality of alumina alloy casting and other non-ferrous alloy casting.

l Mend structure of crystalloid

l Improve function of machine

l Commutated function

Technical Data of Alumina Ceramic Foam Filter

Pore size (PPi) 10-60

Porosity (%) 80-90

Working temperature(°C) 1100

Bending Strength (Mpa) 0.6

Compression Strength (Mpa) 0.8

Thermal Shock Resistance(times/1100°C) 6

The size are available in square, round and custom geometric shapes; sizes ranging from 10mm up to 600mm, and thicknesses from 10-50mm. The most common porosities are 10ppi, 20ppi, 30ppi, 40ppi. The big alumina foam filter are available in size: 7’,9’,12’,15’,17’,20’,23’.

Q: Influence factors of ceramic filter: (1) the particle size and the distribution of the material match the microporous of the ceramic filter plate. Although the ceramic filter plate aperture is bigger, easy to suck the pulp, but easy to cause the ceramic filter board to block up.(2) the ceramic filter plate with the same ceramic filter plate with high pore permeability and high water permeability is selected with high water permeability and good slurry absorption performance. The spindle speed is slow, the formation time of growth in the area of vacuum filter cake, production capacity increased gradually, but because the unit time of grout thickness and spindle speed slow is proportional to, so the ceramic filter capacity in a range of showing the highest.

Q: What are the causes of the powder moisture in the ceramic filter?: The ore condition has changed, such as high concentration of material, fine grain size and increase of mud content.

Q: Ceramic filter fineness thin mud suction is not what to do more: With ceramic filter to treat pulp dehydration, the particle size is too large, the particles are easy to precipitate, the particle size is too small, too much mud, then the water content of the filter cake will increase, and the life of the ceramic filter plate will be reduced.

Q: The use of water glass as beneficiation agent, copper concentrate in the ceramic filter can not filter, how to do?: As everyone knows, ceramic filter medium is a ceramic filter plate, microporous ceramic filter plate with a lot of distribution from the outside to the inside capillary effect, its mechanism is based on the capillary effect of microporous ceramic filter, filtration, the filtrate (generally refers to water) through these pores under the action of the vacuum suction pump, filter cake is trapped on the surface of the ceramic filter plate.

Q: Ceramic filter capacity.: You ask too general, to say processing capacity (ie capacity), at least to provide material conditions, such as: material name, concentration, particle size distribution. In addition, the basic conditions of equipment operation should be taken into account.

Q: Does the ceramic factory use hydrochloric acid?: In order to avoid the possibility of plugging, ceramic filter plates with suitable aperture range of different manufacturers can be selected.

Q: What is the reason that ceramic filter does not absorb mineral powder?: There may be a failure of the filtrate pump, the diaphragm of the pump is damaged, and the mechanical seal of the pump is invalid

Q: How can I avoid the backwash pressure in the production of ceramic filter?: Recoil of the ceramic filter is on the clean water under certain pressure, from the inside out flushing blockage blockage in the ceramic filter plate on the internal pore water pressure, the recoil is generally less than 0.12MPa, the pressure is too small or no recoil recoil effect is not good.

Q: The vacuum degree of the ceramic filter is normal and the cake water is large?: There is a difference between the vacuum display and the actual vacuumThe main speed of the ceramic filter is too fastThe water content of the filter cake is gradually increased within 0~8 hours after the equipment has been continuously turned onThe ceramic filter plate does not meet the aperture range and the opening rate is lowThe ceramic filter plate has a near life and serious blockageCeramic filter cleaning standards (acid, ultrasonic, backwash water)The scraper can not be completely discharged, and the surface of the ceramic plate is coated with a thin filter cakeFailure to manufacture equipment or other causes of failure

Q: What's the acid of the ceramic filter plate?: General ceramic filter running for eight hours or so, you need to stop for joint cleaning, general cleaning at an hour or so. When washing together, there is acid washing, usually concentrated nitric acid. The purpose is to dissolve the pores in the ceramic filter plate through nitric acid.

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