Full-automatic Glass Cutting Line 

1.   Description of Automatic Glass Loading Machine

Glass Cutting Machine is Introduced in European advanced technology ,using the lasted technology and processing craft ,high-precision rack slide roll servo motor and starting components ,to achieve long-term precision and stability ,to achieve the effects of processing fast.Glass Cutting Machine adopt the lasted imported control system ,run faster ,higher security ,efficient and stable.Glass Cutting Machine has a lot of functions of photoelectric positioning ,accurate and easy to operate ,save more power.

1. The advanced mechanical structure ensures its stability and durability.

2.    By importing Italy OPTIMA cutting and optimizing software and Italy TECNOS PLC, it features strengthened security, faster speed, more accuracy, easy operation, higher utilization rate, better stability, full functionality and more laborsaving.                      

3.    Compatible to major ERP and office optimization system.

4.    Easy to operate and labor saving.

2. Technical parameter:

2.1 Technical Parameter

a,The max Loading glass size: 4200mm * 2800mm, min. 1500*1500mm

b,Loading glass thickness: 2—19mm

c,Loading cycle: 40—50s (adjustable) 

d,Loading weight: 900kg

e,Loading deep:700mm 

f, arm quantity: three

g, suction cup in one arm: three                                     

h, single arm with single position 

2.2  Mechanical  components:

a, turning wheel chain: high precision reinforced type

b,vacuum suction cup: double absorption structure

c, turning motor: Taiwan CPG motor

d,vacuum pump: PUXU( Sino-Germany).

2.3 Electric elements.

a, PLC controller: Delta

b, Transducer: Delta

c, Proximity switch:  Swiss ELCO

d, Control cable: High-flexible shielded control cables

e, Contactor: Schneider

f,  Pneumatic part: Taiwan Airtac                                     

g,  Pressure sensor :Delta

3. Main components

a, Turning angle: adjustable, from 95 to 98 degree.

b,  Rack depth: special connecting rod retractable mechanism, suction cup move forward 150mm, and rack depth is 700mm which could meet different kinds of glass rack.    

c,  Induction system:  two sets of photoelectric sensors to ensure safety    operation.

d,  Roller bar: special connecting rod retractable mechanism, to ensure the synchronous lift and separate the glass piece safely.

e,  Suction system: introduced double layer suction, strong absorption.

f,   Suction cup control: Every cup have separated air valve to control, choose the quantity of working cup easily and freely. 

g, Lift and loading system: lift glass before loading in case the glass damaged because of sticking.

h,  Alarm system: The machine has the alarm fittings, it have self inspection system and red and green alarm button. 

i, Operation mode: The machine has two kinds controlling mode(automation and manual)

j, Operation screen: Color LCD screen interface

k, Parameter setting: The order and glass quantity of loading can be set automatically with digital information. 

4.  Technical parameter:

   1) Max glass size: 2500*2000     Min glass size: 1000*1200( left side)

      2) Glass thickness:3-19mm

      3) Loading glass cycle: 40-90s (adjustable)

      4) Transfer speed: 0-40m/min (adjustable)

      5) Max rack depth: 700mm

      6) Loading weight: 500KG

      7) Arm quantity in one side: 3 pieces

      8) Vacuum suction cups quantity on each arm: 3 pieces

      9) Loading arms: double arm

      10) Work position: single position

      11) Power( installation): 380V/50HZ

      12) Installed power: 6KW

      13) Compressed air: 0.3Mpa-0.5Mpa

      14) Vacuum pressure: -70 ～-90Kpa

5. Main Introduction: Automatic glass loading machine

 With very sturdy frame structure, reliable vacuum system design with venturi vacuum device to prevent glass falling in case of electricity blackouts. Loading arms was driven by electrical motor.

High quality certified components to guarantee long term reliability and easy, spare parts availability.

Modular design makes future upgrades to more stations available.

Glass cutting line applies to: Building glass, insulated doors and windows, low-e glass, automobile glass, household appliance glass, furniture glass, solar energy glass, cook glass, mirrors, artwork glass and so forth.

6.Technical description

      1) Turning mode: mechanical turning, fast speed, steady operation, loading glass thickness 3 to 19 mm.  Assembled with double line turning transmission  chain, to ensure the transmission process safety and reliable.

      2) Turning angle: adjustable, from 95 to 98 degree.

      3) Rack depth: special connecting rod retractable mechanism, suction cup move forward 150mm, and rack depth is 700mm which could meet different kinds of glass rack.   

      4) Induction system:  two sets of photoelectric sensors to ensure safety    operation.

       5) Roller bar: special connecting rod retractable mechanism, to ensure the synchronous lift and separate the glass piece safely.

6) Suction system: introduced double layer suction, strong absorption.

7) Suction cup control: Every cup have separated air valve to control, choose the quantity of working cup easily and freely.

8) Lift and loading system: lift glass before loading in case the glass damaged because of sticking.

9) Alarm system: The machine has the alarm fittings, it have self inspection system and red and green alarm button.

10) Operation mode: The machine has two kinds controlling mode(automation and manual)

11) Operation screen: Color LCD touch screen interface.

12) Parameter setting: The order and glass quantity of loading can be set automatically with digital information. 

7. Software

  Italy imported cutting and optimization software

     Optimization software can match with ERP system.

     Cutting position limitation

     Calculate capacity automatically

     More than two thousand cutting shape database. (Be easy to operate)

     Match with AUTO CAD drawing software.

Optimization software can be used with cutting software directly.

Automatic calibration function makes ensure cutting accuracy.

Cutting route selection function makes ensure the best cutting speed.

Adjust cutting pressure automatically, fast, accurate and steady.

Adjust cutting pressure automatically when cutting different shape, to ensure cutting effect fast.

Automatic origin position can be search and setting.

Operation input: keyboard and mouse, Chinese and English interface.

Shape scan: different shape point to point scanning, and then transfer into CAD drawing.

Optimization software: combine and order the cutting size casually, output the best cutting solution and improve cutting efficiency. Manual revise after optimization which improve the cutting utilization rate.

Optimized pressure and speed: According to pattern, straight line, curve line, incurve and outcurve start point and end point；accelerative section and  braking section, it can adjust the most suitable pressure and speed.

Shape database: database is available for different kinds of shape.

Shape optimization: change size, rotate, move and combine smoothly in the database.

Operation interface: Chinese and English interface, support many kinds of language.

Drill position：preposition of drill position.

Cutting head protection: mechanical protection function, avoid the possibility of crash.

Shape cutting: cut straight line and slant line and any shape automatically.

Transfer belt: motor drive belt directly and transfer the cutting glass into breaking machine.

Travel protection: mechanical and electrical double protection, to protect maximum travel protection.

Cutting pressure adjustment: Any cutting pressure adjustment can be adjusted by keyboard directly, no need manual operation.

8. FAQ

Q1. Can we design packaging?

Yes, but there is with quantity limitation. For 10,000 pcs, we will make the packing free for the client, and if less than 10,000 pcs, we can talk, the package is free or little money will be charged.

Q2. Can we add our logo on products?

Yes, there are several ways to do this.  We can put the label of your logo on the products or make the silk print of your logo on the products. It is free.

Q3. Can we customize product?

OEM and ODM are welcomed from Anern. We have rich experiences in this area.