YR-4228 Multifunctional Automatic Cutting Machine
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- Loading Port:
- China main port
- Payment Terms:
- TT or LC
- Min Order Qty:
- 1 unit
- Supply Capability:
- 5 unit/month
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Full-automatic Glass Cutting Line
1. Description of Automatic Glass Loading Machine
Glass Cutting Machine is Introduced in European advanced technology ,using the lasted technology and processing craft ,high-precision rack slide roll servo motor and starting components ,to achieve long-term precision and stability ,to achieve the effects of processing fast.Glass Cutting Machine adopt the lasted imported control system ,run faster ,higher security ,efficient and stable.Glass Cutting Machine has a lot of functions of photoelectric positioning ,accurate and easy to operate ,save more power.
1. The advanced mechanical structure ensures its stability and durability.
2. By importing Italy OPTIMA cutting and optimizing software and Italy TECNOS PLC, it features strengthened security, faster speed, more accuracy, easy operation, higher utilization rate, better stability, full functionality and more laborsaving.
3. Compatible to major ERP and office optimization system.
4. Easy to operate and labor saving.
2. Technical parameter:
2.1 Technical Parameter
a,The max Loading glass size: 4200mm * 2800mm, min. 1500*1500mm
b,Loading glass thickness: 2—19mm
c,Loading cycle: 40—50s (adjustable)
d,Loading weight: 900kg
e,Loading deep:700mm
f, arm quantity: three
g, suction cup in one arm: three
h, single arm with single position
2.2 Mechanical components:
a, turning wheel chain: high precision reinforced type
b,vacuum suction cup: double absorption structure
c, turning motor: Taiwan CPG motor
d,vacuum pump: PUXU( Sino-Germany).
2.3 Electric elements.
a, PLC controller: Delta
b, Transducer: Delta
c, Proximity switch: Swiss ELCO
d, Control cable: High-flexible shielded control cables
e, Contactor: Schneider
f, Pneumatic part: Taiwan Airtac
g, Pressure sensor :Delta
3. Main components
a, Turning angle: adjustable, from 95 to 98 degree.
b, Rack depth: special connecting rod retractable mechanism, suction cup move forward 150mm, and rack depth is 700mm which could meet different kinds of glass rack.
c, Induction system: two sets of photoelectric sensors to ensure safety operation.
d, Roller bar: special connecting rod retractable mechanism, to ensure the synchronous lift and separate the glass piece safely.
e, Suction system: introduced double layer suction, strong absorption.
f, Suction cup control: Every cup have separated air valve to control, choose the quantity of working cup easily and freely.
g, Lift and loading system: lift glass before loading in case the glass damaged because of sticking.
h, Alarm system: The machine has the alarm fittings, it have self inspection system and red and green alarm button.
i, Operation mode: The machine has two kinds controlling mode(automation and manual)
j, Operation screen: Color LCD screen interface
k, Parameter setting: The order and glass quantity of loading can be set automatically with digital information.
4. Technical parameter:
1) Max glass size: 2500*2000 Min glass size: 1000*1200( left side)
2) Glass thickness:3-19mm
3) Loading glass cycle: 40-90s (adjustable)
4) Transfer speed: 0-40m/min (adjustable)
5) Max rack depth: 700mm
6) Loading weight: 500KG
7) Arm quantity in one side: 3 pieces
8) Vacuum suction cups quantity on each arm: 3 pieces
9) Loading arms: double arm
10) Work position: single position
11) Power( installation): 380V/50HZ
12) Installed power: 6KW
13) Compressed air: 0.3Mpa-0.5Mpa
14) Vacuum pressure: -70 ～-90Kpa
5. Main Introduction: Automatic glass loading machine
With very sturdy frame structure, reliable vacuum system design with venturi vacuum device to prevent glass falling in case of electricity blackouts. Loading arms was driven by electrical motor.
High quality certified components to guarantee long term reliability and easy, spare parts availability.
Modular design makes future upgrades to more stations available.
Glass cutting line applies to: Building glass, insulated doors and windows, low-e glass, automobile glass, household appliance glass, furniture glass, solar energy glass, cook glass, mirrors, artwork glass and so forth.
6.Technical description
1) Turning mode: mechanical turning, fast speed, steady operation, loading glass thickness 3 to 19 mm. Assembled with double line turning transmission chain, to ensure the transmission process safety and reliable.
2) Turning angle: adjustable, from 95 to 98 degree.
3) Rack depth: special connecting rod retractable mechanism, suction cup move forward 150mm, and rack depth is 700mm which could meet different kinds of glass rack.
4) Induction system: two sets of photoelectric sensors to ensure safety operation.
5) Roller bar: special connecting rod retractable mechanism, to ensure the synchronous lift and separate the glass piece safely.
6) Suction system: introduced double layer suction, strong absorption.
7) Suction cup control: Every cup have separated air valve to control, choose the quantity of working cup easily and freely.
8) Lift and loading system: lift glass before loading in case the glass damaged because of sticking.
9) Alarm system: The machine has the alarm fittings, it have self inspection system and red and green alarm button.
10) Operation mode: The machine has two kinds controlling mode(automation and manual)
11) Operation screen: Color LCD touch screen interface.
12) Parameter setting: The order and glass quantity of loading can be set automatically with digital information.
7. Software
Italy imported cutting and optimization software
Optimization software can match with ERP system.
Cutting position limitation
Calculate capacity automatically
More than two thousand cutting shape database. (Be easy to operate)
Match with AUTO CAD drawing software.
Optimization software can be used with cutting software directly.
Automatic calibration function makes ensure cutting accuracy.
Cutting route selection function makes ensure the best cutting speed.
Adjust cutting pressure automatically, fast, accurate and steady.
Adjust cutting pressure automatically when cutting different shape, to ensure cutting effect fast.
Automatic origin position can be search and setting.
Operation input: keyboard and mouse, Chinese and English interface.
Shape scan: different shape point to point scanning, and then transfer into CAD drawing.
Optimization software: combine and order the cutting size casually, output the best cutting solution and improve cutting efficiency. Manual revise after optimization which improve the cutting utilization rate.
Optimized pressure and speed: According to pattern, straight line, curve line, incurve and outcurve start point and end point；accelerative section and braking section, it can adjust the most suitable pressure and speed.
Shape database: database is available for different kinds of shape.
Shape optimization: change size, rotate, move and combine smoothly in the database.
Operation interface: Chinese and English interface, support many kinds of language.
Drill position：preposition of drill position.
Cutting head protection: mechanical protection function, avoid the possibility of crash.
Shape cutting: cut straight line and slant line and any shape automatically.
Transfer belt: motor drive belt directly and transfer the cutting glass into breaking machine.
Travel protection: mechanical and electrical double protection, to protect maximum travel protection.
Cutting pressure adjustment: Any cutting pressure adjustment can be adjusted by keyboard directly, no need manual operation.
8. FAQ
Q1. Can we design packaging?
Yes, but there is with quantity limitation. For 10,000 pcs, we will make the packing free for the client, and if less than 10,000 pcs, we can talk, the package is free or little money will be charged.
Q2. Can we add our logo on products?
Yes, there are several ways to do this. We can put the label of your logo on the products or make the silk print of your logo on the products. It is free.
Q3. Can we customize product?
OEM and ODM are welcomed from Anern. We have rich experiences in this area.
- Q: Can the engraving process 2*2mm grooves on plexiglass plates?
- If large-scale machining should be done with a milling machine instead of a engraving machine, it would be more economical.
- Q: What kind of equipment and adhesives are needed for plexiglass processing?
- Hot bending machine. Laser engraving machine. 502 glue。 Nothing else
- Q: Can plexiglass be machined with a punch?
- If you want to get a disc, use a lathe. You can cut it with a flat top, or find an organic glass engraving machine,
- Q: What are the equipment for making glass?
- Glass manufacturing process is more and more popular now is pull, float, stamping production of flat glass
- Q: What are the processing methods of organic glass?
- Hot bending: shape shapes of organic glass through high temperatures.(1) hot bending method:Clamp the heating with a flat fixture.Hot air gun: heating is not uniform, easy residual uneven cooling caused by thermal stress, days after the easy deformation.Constant temperature furnace: the temperature is relatively average, and the temperature is more uniform when cooled.(2) the temperature and time of setting and tempering of plexiglass after heating:Generally use PMMA, 65-70 degrees, 3-5 hours (hot air heating method)Heat resistant with PMMA, 75-80 degrees, 3-5 hours (hot air heating method)Note: this treatment is to eliminate the residual molding forming residual stress, improve the size stability after the change; mechanical properties; improve the dimensional accuracy, or reduce the deformation.
- Q: How much money do you need to invest in making glass hot bending? What equipment should I buy?
- Buy finished five to hundreds of thousands of glass grinding machine and cleaning machine around sixty thousand yuan, if the initial investment of one hundred thousand yuan or so, do not count the current funds
- Q: How to choose insulating glass equipment / insulating glass production line?
- The difference between vertical insulating glass equipment and horizontal insulating glass equipment lies in the following points:A. appearance: vertical insulating glass production line, according to the model specifications are divided into 16001800200022002500, and so on, respectively, the total length of 13.8m, 17.8m, 20m, 22m, 24.3m. Width about 1.5-2m, height 2.78-3.5m or so. Horizontal glass cleaning machine also has 1600.1800.2000.2200.2500, etc., in which width of 1600 2.2M, 2.8m length, about 70 centimeters high.B. production efficiency: vertical insulating glass production line daily output of about 500 square meters, horizontal glass insulation equipment output of about 250 square meters. The above is based on a 8 hour work schedule.C. cost: 1600 vertical insulating glass production line, the whole set price is about 7w.Horizontal hollow glass equipment prices around 2.8w.
- Q: Problems in the mechanical processing of glass fiber reinforced plastics
- I think it is of little significance to use cutting fluid when machining frp. Because the heat of cutting is not enough, air cooling can satisfy. But there will be an environmental problem - dust flying, which is harmful to people when they are sucked in. Therefore, we used to buy a set of industrial vacuum cleaners, processing machine parts (work stations) partially closed, operators with industrial masks, quite troublesome. Have also tried to dial a special machine (milling machine) to make glass fiber reinforced plastic products. With coolant, the chip separation mechanism is specially made, which is similar to the filter of grinding machine.
- Q: Installation and debugging of insulating glass processing equipment
- (1) site conditions shall include 380V AC power supply, industrial source water supply and drainage ditch. Most of the insulating glass equipment and door and window equipment are 380V, mainly in order to maintain the stability of equipment work. Clean unsolicited water supplies, as well as unblocked drainage, are the guarantee for the good work of the cleaning machine.(2) correctly place the feeding section, the frame, the cleaning section, the frame, the drying section, the frame, the discharging section, the frame, the control cabinet and the ventilation case. If not placed in order, will reduce work efficiency, two will not pass the product quality.
- Q: Can individuals do quartz glass processing? What kind of equipment do you have? How much does it cost? Is there a high demand for technical content?
- You want what processing technology content for the two bombs and one satellite, it fairly simple!The demand depends on your quality.Funds, equipment and funds are few, but more money.
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YR-4228 Multifunctional Automatic Cutting Machine
- Ref Price:
-
- Loading Port:
- China main port
- Payment Terms:
- TT or LC
- Min Order Qty:
- 1 unit
- Supply Capability:
- 5 unit/month
OKorder Service Pledge
OKorder Financial Service
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