VD/VOD Vacuum Ladle Refining Furnace System 1

VD/VOD Vacuum Ladle Refining Furnace

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VD/VOD Vacuum Ladle Refining Furnace

40TVOD furnace

100T VD furnace

In recent years, secondary vacuum refining technique gets popular and further developed. The heart of global metallurgical industry has transferred from quantitative to be variety diversification and high quality. The super purity index ( total [H]、[N]、[O]、[S]、[P] get 50ppm,or even lower) reflects the quality of product, The effective way to achieve super purity index is secondary vacuum refining technique. There are many ways of secondary vacuum refining, the most popular ways are:1, VD- ladle vacuum refining process.2, VOD- vacuum oxygen decarburization ladle vacuum refining process.

VD/VOD ladle vacuum refining process strengthens blowing argon reasonably on the bottom of furnace; it can stir molten steel adequately and get ideal dynamics effect. If combining VD and LF, the furnace can get ideal molten steel refining temperature with easy structure and low cost. Both of the above process can dehydrogenize, denitrify, desulfurize, deoxidize under vacuum conditions and get the function of Vacuum Oxygen Decarburization (VOD) to achieve the purpose of refining super pure steel.

Vacuum pump system is the main equipment of vacuum refining device. Base on our ten years experience of test research and generalized application, two series products – “Full steam jet vacuum pump system” and “Steam jet + water ring vacuum pump system” had formed. “Full steam jet vacuum pump series” uses a certain pressure water steam and cooling water as working medium of the pump, “Steam jet +water ring vacuum pump system” uses a certain steam pressure, less water steam and cooling water as working medium, and consume few electricity. The steam consumption of “Full steam jet vacuum pump” is relative high, and need to equip with bigger boiler, but the cost of vacuum pump itself is lower. The steam consumption of “Steam jet +water ring vacuum pump system” is relative low, and can equip with a smaller boiler, but the vacuum equipment itself costs higher. So the total investment cost of above system is basically consistent, both are satisfied the requirement of producing molten steel by secondary vacuum refining.

Our company is a Key enterprise and professional manufacturer of steam jet vacuum pump and whole vacuum equipments in China, and we are also the first corporation of designing and producing VD/VOD Vacuum refining equipment and VC Vacuum Cast Equipment in China. Up to now, we had designed and produced more than 180 sets VD/VOD, RH vacuum refining equipment, VC vacuum casting equipment for more than 100 companies. All these equipments meet the requirements of design and well received by the end user.

Q:What is the difference in structure between industrial furnace and boiler?: Industrial furnace: main heating, steel and other metal materials, or ore and other materials. An industrial furnace of higher temperature, such as forging or heat treatment. Therefore, the energy consumption is large, and the insulation layer is designed to be thicker, and the structure is designed for the final purpose of the production purpose, the product process and the production efficiency.

Q:What are the advantages of a vacuum furnace?: The utility model can completely eliminate the oxidation and decarburization of the workpiece surface in the heating process, and can obtain clean surfaces without deterioration layers. For cutting tools that grind only one side of grinding (such as twist grinding, the surface of the groove surface is exposed to the blade directly), the cutting performance is greatly improved.

Q:What's the role of anchor bricks in industrial furnaces?: The wall of an industrial furnace or flue is mainly composed of an inner lining layer, a heat insulating layer and an outer wall layer. The lining is a refractory brick, and the outer wall is an ordinary sintered brick.

Q:Selection of heat preservation material for industrial furnace: Micro nano heat insulation board.The thermal conductivity of micro nano heat insulation board is very low, only a fraction of the traditional thermal insulation material, and the insulation effect is very efficient.

Q:Why does the burner of industrial furnace burn occasionally?: The flameout protection system is made up of burner controller, electromagnetic valve and flame detector, and the flame detection mode is mainly based on the two forms of ultraviolet detection and electrode detection. By utilizing the electric conductivity of the flame, the circuit path of the combustion process generates a weak current, and when the signal amplifier is amplified, the flame is induced to exist, and the small power burner adopts the detection mode more, and is economical and practical.

Q:Brief introduction to repair of industrial furnace: Compared with other equipment, industrial furnace repair has many characteristics: more repair times, more maintenance costs, more non-standard equipment and unsafe factors.

Q:What is industrial furnace masonry?: Before masonry construction, the pre process and parts that may affect the quality of masonry work shall be re tested,masonry construction shall be carried out according to the datum central line and the datum elevation.

Q:What is the difference between industrial furnaces and boilers?: Hot water or steam generated in the boiler can directly provide necessary energy for industrial production and people's life, but also by the steam power device is converted to mechanical energy, or through the generator converts mechanical energy into electrical energy. Hot water boilers are called hot water boilers. They are mainly used in daily life, and are also used in industrial production. Steam generating boilers are called steam boilers, often referred to as boilers. They are used in thermal power stations, ships, locomotives and industrial and mining enterprises.

Q:How to use industrial furnace equipment?: The protection device of the exposed transmission department shall be installed with the correct installation position. The structure is reasonable. The wire rope pulley of the furnace car shall be intact and undamaged. All the pulleys and sprockets on the furnace are in good condition, without defects and flexible in rolling.

Q:What are the combustion equipments used in industrial boilers?: The main auxiliary equipments of the general boiler are: upper coal machine, ash blower, blower, draught fan, economizer, feed pump and water treatment unit. Oil boilers are: oil pumps, burners, tanks and so on.

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