Mica Parts Used in Industry for Air Heaters

Mica Parts Used in Industry for Air Heaters

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Loading Port:: Shanghai

Payment Terms:: TT OR LC

Min Order Qty:: 100 pc

Supply Capability:: 100000 pc/month

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1. Introductions:

Mica is a rigid substrate able to withstand very high temperatures and are suited for applications up to 500°F (260°C). Mica heating elements offer several distinct advantages over other flexible heater technologies, including extremely low leakage, lower material costs, and higher operating temperatures. Our mica heating element is made by detail order requirments.

2. Applications:
Typical applications of mica heating elements are air heaters, enclosure systems, food service equipment, process and packaging equipment.

3. Main features of Mica Parts:

Mica heating elements offer several distinct advantages over other flexible heater technologies, including extremely low leakage, lower material costs, and higher operating temperatures

4. Technical Parameters:

MICA SHEET -----Technical data
ITEM		UNIT	RM	RP	RM-T	RP-T	FM	FP
Hardness			Rigid	Rigid	Rigid	Rigid	Flexible	Flexible
Mica paper			Muscovite	Phlogopite	Muscovite	Phlogopite	Muscovite	Phlogopite
Thickness		mm	0.1-2.0	0.1-2.0	3.0-50	3.0-50	0.1-2.0	0.1-2.0
Mica content		%	≥90	≥90	>88	>88	≥90	≥90
Bond Content		%	<10< span="">	<10< span="">	<12< span="">	<12< span="">	<10< span="">	<10< span="">
Density		g/m 3	1.6~2.45	1.6~2.45	2.1~2.4	2.1~2.4	1.6~2.45	1.6~2.45
Heat Resistant	Continuous	℃	500	700	500	700	500	700
Heat Resistant	Peak	℃	700	900	700	900	700	900
Heat loss at 500℃		%	<1< span="">	<1< span="">	<1< span="">	<2< span="">	<1< span="">	<1< span="">
Heat loss at 700℃		%	<2< span="">	<2< span="">	<1< span="">	<2< span="">	<2< span="">	<2< span="">
Flexural strength		Mpa	>160	>140	—	—	<1< span="">	<1< span="">
Water absorption 24h/23°C		%	<1< span="">	<1< span="">	<1< span="">	<2< span="">	—	—
Dielectric strength		KV/mm	>20	>20	>15	>15	>15	>15
Volume Resistivity	23℃	ΩNaN	>10¹⁷	>10¹⁷	>10¹⁷	>10¹⁷	—	—
Volume Resistivity	500℃	ΩNaN	>10¹²	>10¹²	>10¹²	>10¹²	—	—
Smoking Test		s	<4< span="">	<4< span="">	—	—	—	—

FAQ

We have organized several common questions for our clients,may help you sincerely：

--------What is the use of mica parts?

Mica laminate and washers made of our own high quality mica plates are used for home appliances, electro-magnets, micro-sensitive control gear etc

---------Which type of mica parts we can produce?

1. Rigid mica parts or Flexible mica parts

2. Muscovite mica parts or phlogopite mica parts

3. Thin mica parts or thick mica parts

4. All the special sized mica parts need drawing.

----------what advantages of mica parts?

1. Good high voltage insulation materials

2. Do not easily break up

3. Easily produce special size

Q:What type of enameled wire and insulation material is used for the compressor: Small and medium-sized closed, semi-enclosed refrigeration compressors are used for the specific enameled wire specifically (QF) series.

Q:What kind of insulation is the insulating: Now most of the aluminum substrate in the insulating layer or epoxy (I do this, do not mention my company name, so that I advertise). Epoxy can be modified, and then through the surface treatment of the thermal filler, in the cross-linked when the formation of a most conducive to the heat transfer structure, so as to achieve the purpose of high thermal conductivity.

Q:What insulating material is best `?: The earliest use of insulating materials is cotton, silk, mica, rubber and other natural products .20 century 30 years later, the rapid development of synthetic insulation materials, a variety of synthetic resin, plastic, etc. used in the field of electrical engineering to manufacture motor and high and low pressure Electrical appliances, so that the capacity of electrical products continue to expand, the volume gradually reduced, so as to promote the development of electrical and electronic technology.

Q:There are a lot of online about this, but still do not understand. If the insulation resistance is high enough, hit the pressure should also be qualified ah. There is insulation test itself when the current flow is not large, because the rock table resistance is great. But hit the pressure, I do not know is not a direct high pressure drop in the test product above, there is no great resistance to interference?: People also know that the insulation Megohmmeter is issued by the DC, and because of the relationship between the instrument resistance, the actual output current is very small, but for the withstand voltage test equipment, the internal AC transformer, the output voltage and current Of the capacity, if the equipment capacity is insufficient, the test object when the required voltage is not necessarily able to achieve, so the output current is still relatively large, which is resistant to voltage test is easy to breakdown the test object, and insulation Resistance value is very low case will not breakdown the reasons for the test object.

Q:What is the DMD insulation material?: These small mirrors are approximately 16 or 14 microns in size and are usually made up of an array of up to 50 to 2 million, with a gap between the mirrors of 1 micron and a mirror rotating with an aluminum hinge as a rotation axis 10- 12 degrees, can be used repeatedly 1 trillion, life test shows that in accordance with the usual use can be used for 100,000 hours. Its opening and closing control is through the mirror stop when the damping effect of the spring contact near the mirror, gradually reduce the way the additional voltage to achieve. DMD chip has been upgraded, the original chip on the microscope size of 16 microns, flip angle of 10 degrees, the current DMD micrometer size of 14 microns, flip 12 degrees, support 4K resolution chip has also been formed, the chip size of about 1.38 Inch.

Q:What is the insulating material in the middle of the connecting wire?: With a transparent tape isolation, with hot melt adhesive fixed thread, with heat shrink tube insulation, a lot of ways ah.

Q:What insulating materials are used for transformers: Some of the transformer plants in the United States, such as FPT in Virginia, have developed a NOMEX? Aromatic Polyamide using DuPont as a primary insulated dry-type transformer. FPT products are available in two models: FB type 180 ℃ (H level) of the insulation system. FH type 220 ℃ (C level) of the insulation system, the coil temperature rise were 115K (China 125K) and 150K. Its low-voltage coil is foil-type or multi-layer and laminated, and NOMEX? is used for both turn insulation and interlayer insulation. The high-pressure coil is a cake, and the wire is wrapped in NOMEX? paper. The barcakes do not have a conventional stay and a pad, and the comb is used to reduce the maximum voltage of the cake by half. The high-voltage coil of the axial short-circuit resistance, but increased the coil winding system and manufacturing time. High and low voltage coil for nesting, enhanced mechanical strength.

Q:What insulating material is used for high voltage cables: Features: The rated voltage of the cable is 6kv. The long-term operating temperature of the cable is + 65 ° C. The minimum bend radius of the cable is 6 times the cable diameter.

Q:What is the main purpose of insulating materials?: As the insulating material has a certain degree of insulation strength, a variety of electrical equipment, all kinds of safety equipment (electrical pliers, test pen, insulated gloves, insulation rods, etc.), a variety of electrical materials, factories are required to allow a certain voltage, For the rated voltage. The voltage to be used shall not exceed its rated voltage value in order to avoid accidents.

Q:Insulation material and the definition of the role of the best professional insulation materials website for my reference: The main indicators affect the performance of insulating materials 1, insulation resistance, resistivity: resistance is the reciprocal of conductance, the resistivity is the resistance per unit volume. The smaller the conductivity of the material, the greater the resistance, the reciprocal relationship between the two, for the insulation material, always want the resistivity as high as possible. 2, the relative dielectric constant and dielectric loss tangent:

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