Mica Parts Used in Industry for Air Heaters

Mica Parts Used in Industry for Air Heaters

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Loading Port:: Shanghai

Payment Terms:: TT OR LC

Min Order Qty:: 100 pc

Supply Capability:: 100000 pc/month

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1. Introductions:

Mica is a rigid substrate able to withstand very high temperatures and are suited for applications up to 500°F (260°C). Mica heating elements offer several distinct advantages over other flexible heater technologies, including extremely low leakage, lower material costs, and higher operating temperatures. Our mica heating element is made by detail order requirments.

2. Applications:
Typical applications of mica heating elements are air heaters, enclosure systems, food service equipment, process and packaging equipment.

3. Main features of Mica Parts:

Mica heating elements offer several distinct advantages over other flexible heater technologies, including extremely low leakage, lower material costs, and higher operating temperatures

4. Technical Parameters:

MICA SHEET -----Technical data
ITEM		UNIT	RM	RP	RM-T	RP-T	FM	FP
Hardness			Rigid	Rigid	Rigid	Rigid	Flexible	Flexible
Mica paper			Muscovite	Phlogopite	Muscovite	Phlogopite	Muscovite	Phlogopite
Thickness		mm	0.1-2.0	0.1-2.0	3.0-50	3.0-50	0.1-2.0	0.1-2.0
Mica content		%	≥90	≥90	>88	>88	≥90	≥90
Bond Content		%	<10< span="">	<10< span="">	<12< span="">	<12< span="">	<10< span="">	<10< span="">
Density		g/m 3	1.6~2.45	1.6~2.45	2.1~2.4	2.1~2.4	1.6~2.45	1.6~2.45
Heat Resistant	Continuous	℃	500	700	500	700	500	700
Heat Resistant	Peak	℃	700	900	700	900	700	900
Heat loss at 500℃		%	<1< span="">	<1< span="">	<1< span="">	<2< span="">	<1< span="">	<1< span="">
Heat loss at 700℃		%	<2< span="">	<2< span="">	<1< span="">	<2< span="">	<2< span="">	<2< span="">
Flexural strength		Mpa	>160	>140	—	—	<1< span="">	<1< span="">
Water absorption 24h/23°C		%	<1< span="">	<1< span="">	<1< span="">	<2< span="">	—	—
Dielectric strength		KV/mm	>20	>20	>15	>15	>15	>15
Volume Resistivity	23℃	ΩNaN	>10¹⁷	>10¹⁷	>10¹⁷	>10¹⁷	—	—
Volume Resistivity	500℃	ΩNaN	>10¹²	>10¹²	>10¹²	>10¹²	—	—
Smoking Test		s	<4< span="">	<4< span="">	—	—	—	—

FAQ

We have organized several common questions for our clients,may help you sincerely：

--------What is the use of mica parts?

Mica laminate and washers made of our own high quality mica plates are used for home appliances, electro-magnets, micro-sensitive control gear etc

---------Which type of mica parts we can produce?

1. Rigid mica parts or Flexible mica parts

2. Muscovite mica parts or phlogopite mica parts

3. Thin mica parts or thick mica parts

4. All the special sized mica parts need drawing.

----------what advantages of mica parts?

1. Good high voltage insulation materials

2. Do not easily break up

3. Easily produce special size

Q: What is the electrical performance of insulating materials: Insulation material electrical performance mainly refers to: good dielectric properties, high insulation resistance and compressive strength. Do not occur leakage, creeping or breakdown and other accidents. Good heat resistance performance in the long-term heating state no significant change in performance. Good thermal conductivity, moisture resistance and mildew resistance.

Q: Insulation material and the definition of the role of the best professional insulation materials website for my reference: Electrical strength is the breakdown of the voltage between the voltage and the two electrodes subjected to the applied voltage under the specified conditions, that is, the breakdown voltage per unit thickness. For insulating materials, the general breakdown voltage, electrical strength of the value of the higher the better. 4, tensile strength: in the tensile test, the sample to withstand the maximum tensile stress. It is the most widely used and tested test of the mechanical properties of insulating materials. 5, Flammability: refers to the insulation material in contact with the flame to resist combustion or leave the flame to prevent the ability to continue to burn. With the increasing use of insulating materials, its flammability requirements are more important, people through various means to improve and improve the insulation

Q: What insulating material is used for high voltage cables: Etc., can withstand mechanical force and a certain tension. YJLV32 aluminum core XLPE insulated fine steel wire armored PVC sheathed power cable YJV33 copper core XLPE insulated fine steel wire armored PVC sheathed power cable YJLV33 aluminum core XLPE insulated steel tape armored PVC sheathed power cable

Q: Who knows what are the ability of 1300 degrees above the high temperature, insulation materials?: Where the ablative material is also high temperature resistant material. For example, in the 300 ~ 600 ℃, in the air to maintain its mechanical strength, chemical resistance and so on.

Q: What insulating materials do you need for power tools?: Reinforced insulation: the voltage between the live parts and the accessible housing is 3750V, such as the voltage between the brush and the cover surface; double insulation: basic insulation + additional insulation. Main insulating material: green paper or DMD Insulation paper for basic insulation; shaft insulation and plastic housing for additional insulation; rotor insulation end plate, stator insulation end plate, used to control the creepage distance and electrical clearance; brush grip bakelite powder, used to strengthen the insulation; other parts (Power plugs, commutators, switches, etc.) These are pressure requirements.

Q: What insulating materials are used for high frequency transformers?: Which is divided into solvent and solvent-free paint is divided into two major categories, mainly used for dipping motor, electrical coil and insulation parts to fill its gap and microporous, immersion paint can be cured in the surface of the formation of continuous formation Of the film, and the coil into a solid as a whole, in order to improve the insulation structure of the moisture, thermal conductivity, dielectric strength and mechanical strength of the performance.

Q: What is the main purpose of insulating materials?: Tensile strength: The cross-sectional area of the insulating material can withstand tensile forces, such as glass per square centimeter cross-sectional area can withstand the resistance of 1400 Newton.

Q: What is the DMD insulation material?: These small mirrors are approximately 16 or 14 microns in size and are usually made up of an array of up to 50 to 2 million, with a gap between the mirrors of 1 micron and a mirror rotating with an aluminum hinge as a rotation axis 10- 12 degrees, can be used repeatedly 1 trillion, life test shows that in accordance with the usual use can be used for 100,000 hours. Its opening and closing control is through the mirror stop when the damping effect of the spring contact near the mirror, gradually reduce the way the additional voltage to achieve. DMD chip has been upgraded, the original chip on the microscope size of 16 microns, flip angle of 10 degrees, the current DMD micrometer size of 14 microns, flip 12 degrees, support 4K resolution chip has also been formed, the chip size of about 1.38 Inch.

Q: What are the commonly used insulating materials?: Mostly used to make insulating varnishes, winding wires, etc. Insulation materials are made of the above two kinds of materials made of various molding insulation materials, used as electrical appliances of the base, shell and so on.

Q: Wear-resistant, high temperature, insulation materials which: Epoxy, temperature from 100-400 degrees, processing more convenient. Ceramic is the best and cheap.

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