SANY Spectacle Plate and Wear Ring DN230

SANY Spectacle Plate and Wear Ring DN230

Ref Price:: $300.00 - 1,000.00 / pc

Loading Port:: Tianjin

Payment Terms:: TT or LC

Min Order Qty:: 3 pc

Supply Capability:: 1000 pc/month

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Concrete Pumps Spare Parts Outer Housing

Product Name: SANY Spectacle Plate and Wear Ring DN230

1. Specification

1. Material: Plate body S35C steel, tungsten carbide E5 grade ,

2. Lifetime: 30,000~80,000cbm

3. HRA≥86

4. Germany Welding rod used for hardfacing

5. tensile strength ≥ 2500 N/mm2

6. Application: trailer and trunk mounted Sany concrete pump

Notes: total series of Concrete Pump Spectacle Wear Plate and Cutting Ring for different brand concrete pump (PUTZMEISTER, SCHWING, CIFA, SANY, ZOOMLION, IHI, KYOKUTO，Niigata Etc) available from us.

2. Application

Our SANY Spectacle Plate and Wear Ring DN230 have been successfully exported to many countries from 1998, Our main markets as below: Middle East, Southeast Asia, America, Brazil, Italy, Russia, South Africa etc

Aiming at the largest concrete pump parts manufacturer, and reliable, professional supplier in China, we can supply concrete pump elbows, delivery pipes, casting or forging couplings, end rubber hoses, rubber pistons, tungsten wear plates, delivery cylinders, and other hydraulic parts, one stop service for your concrete pump parts and accessory business.

3. Package

Every 60pcs SANY Spectacle Plate and Wear Ring DN230 put in one seaworthy wooden box, and 20 boxes in one 20feet container.

FAQ:

Q1: Why buy Materials & Equipment from us?

A1: All products have its ISO certifications, adheres to the highest standards and a commitment to supply chain safety and customer satisfaction.

Q2: How do we guarantee the quality of our products?

A2: We have established an advanced quality management system which conducts strict quality tests at every step, from raw materials to the final product. At the same time, we provide extensive follow-up service assurances as required.

Q3: How soon can we receive the product after purchase?

A3: Within three days of placing an order, we will begin production. The specific shipping date is dependent upon international and government factors, but is typically 10 to 30 workdays.

Q4: If we can produce some SANY Spectacle Plate and Wear Ring DN230 according to customers request?

A4: Yes, we can produce SANY Spectacle Plate and Wear Ring DN230 according to the difference country situations and different concrete pump to make it suitable to the market and customers. We have very professional technical team to make the design.

Q5: How to make a quick resolution for after service?

A5:We have overseas branches all-around of world, IF needed, the seller shall dispatch 2 engineers to the buyer's site for supervision of training. The buyer shall make available of necessary facilities &skilled personnel at site for training.

Images:

SANY Spectacle Plate and Wear Ring DN230

Q: How often should hopper screens be cleaned or replaced?: Hopper screens should be cleaned or replaced on a regular basis, typically every 3 to 6 months, depending on usage and the type of materials being processed. Regular cleaning of the hopper screens is essential to maintain optimal performance and prevent clogging or blockages. If the screens become excessively dirty or damaged, they should be replaced immediately to ensure uninterrupted flow of materials and prevent any potential damage to the equipment. Regular maintenance and inspections of the hopper screens will help to prolong their lifespan and ensure smooth operation of the entire system.

Q: How can a faulty gearbox affect the pump's performance?: A faulty gearbox can negatively affect the pump's performance by causing issues such as uneven rotation, decreased efficiency, increased noise, and possible breakdowns.

Q: How can I minimize downtime during the replacement of concrete pump spare parts?: Minimizing downtime during the replacement of concrete pump spare parts requires careful planning and efficient execution. Here are a few strategies that can help you achieve this: 1. Regular maintenance: Implement a proactive maintenance schedule to identify and replace worn-out parts before they fail. Regularly inspecting the concrete pump and its components can help prevent unexpected breakdowns and reduce downtime. 2. Stock up on spare parts: Keep an inventory of commonly required spare parts, such as seals, filters, and hoses. Having these items readily available can significantly reduce the time spent on sourcing and ordering parts when a breakdown occurs. 3. Partner with reliable suppliers: Establish a relationship with reliable suppliers who can provide high-quality spare parts quickly. This ensures that you have access to the required parts promptly, minimizing the waiting time for delivery. 4. Train your team: Provide training to your maintenance and operational staff on how to identify, troubleshoot, and replace concrete pump spare parts efficiently. Equipping your team with the necessary skills will enable them to address issues promptly, reducing the overall downtime. 5. Plan maintenance during downtime: Schedule maintenance and replacement of spare parts during periods of low demand or downtime. This could be during weekends, holidays, or slower construction phases. Planning the work strategically ensures that it has minimal impact on ongoing projects. 6. Optimize workflow: Streamline your maintenance process by identifying areas that cause delays or bottlenecks. Look for opportunities to improve efficiency, such as optimizing the layout of spare parts, tools, and equipment, or implementing standardized procedures for repair and replacement. 7. Use technology: Leverage technology to monitor the performance and condition of your concrete pump. Implementing a condition monitoring system can help detect early signs of potential failures, allowing you to plan for maintenance and part replacement in advance. By implementing these strategies, you can minimize downtime during the replacement of concrete pump spare parts, ensuring uninterrupted operations and maximizing productivity.

Q: How can I extend the lifespan of my concrete pump spare parts?: To extend the lifespan of your concrete pump spare parts, there are several key steps you can take: 1. Regular maintenance: Implement a comprehensive maintenance schedule for your concrete pump, including the spare parts. This should include regular inspections, cleaning, and lubrication of the parts. By identifying and addressing any issues early on, you can prevent further damage and extend the lifespan of the parts. 2. Use high-quality spare parts: Invest in high-quality spare parts from reputable manufacturers. Cheaper alternatives may save you money initially, but they tend to have shorter lifespans and may require frequent replacements. Opting for quality parts will ensure durability and longevity. 3. Proper storage: Store your spare parts in a clean, dry, and well-organized environment. Exposure to moisture, extreme temperatures, and dirt can deteriorate the parts over time. Consider using protective covers or cases to shield the parts from dust and other contaminants. 4. Train operators: Proper operation of the concrete pump is crucial to preventing unnecessary wear and tear on the spare parts. Ensure that your operators are well-trained and follow the manufacturer's guidelines for usage and maintenance. Discourage any misuse or improper handling of the equipment, as this can lead to premature wear of the spare parts. 5. Regular cleaning: Keep your concrete pump clean by regularly removing any concrete buildup. The accumulation of hardened concrete can cause additional strain on the spare parts and lead to premature failure. Use appropriate cleaning methods and tools to ensure thorough removal without causing damage to the parts. 6. Timely repairs: Address any issues or damage to the spare parts as soon as they are identified. Ignoring or delaying repairs can worsen the problem and potentially cause damage to other components. Regularly inspect the spare parts for signs of wear, such as cracks, leaks, or excessive vibration, and promptly address any concerns. 7. Monitor usage and performance: Keep track of the usage and performance of your concrete pump and spare parts. Regularly monitor the wear and tear of the parts and the overall performance of the pump. Analyze any patterns or trends that may indicate potential problems and take corrective actions to prevent further damage. By following these steps, you can significantly extend the lifespan of your concrete pump spare parts, ensuring optimal performance and reducing the need for frequent replacements.

Q: How often should concrete pump remote control antennas be inspected and replaced?: Concrete pump remote control antennas should be inspected regularly to ensure they are in good working condition. The frequency of inspections will depend on the usage and working conditions of the concrete pump. In general, it is recommended to inspect the antennas at least once a year or after every 500 hours of usage, whichever comes first. However, if the pump is used in harsh environments or experiences frequent wear and tear, more frequent inspections may be necessary. It is important to check for any signs of damage, such as cracks, corrosion, or loose connections. If any damage is detected, the antenna should be replaced immediately to prevent any disruptions in the remote control signal. Regular inspections and timely replacement of antennas will help ensure the smooth and efficient operation of the concrete pump.

Q: What are the common challenges in sourcing spare parts for stationary concrete pumps?: Sourcing spare parts for stationary concrete pumps can present various common obstacles. Firstly, availability poses a significant challenge. Depending on the concrete pump's brand and model, locating the exact spare parts needed can prove difficult. Some manufacturers lack a widespread distribution network, making it challenging to promptly locate the required spare parts. This difficulty is intensified if the concrete pump is an older model or if the manufacturer has ceased production. Another significant challenge is cost. Spare parts for stationary concrete pumps can be pricey, particularly when sourced directly from the manufacturer. Alongside the initial cost, additional expenses like shipping, customs duties, and taxes further escalate the overall cost of acquiring spare parts. Ensuring quality assurance is a crucial aspect when sourcing spare parts. It is vital to verify that the sourced spare parts are of high quality and compatible with the specific make and model of the concrete pump. Inferior spare parts can result in performance issues, breakdowns, and potential safety hazards, detrimentally impacting the overall efficiency and lifespan of the concrete pump. Timing also plays a pivotal role in spare parts sourcing. When a concrete pump malfunctions, it can cause delays in construction projects, leading to extra expenses and potential penalties. Therefore, swiftly and efficiently finding spare parts is essential to minimize downtime and ensure smooth operations. Additionally, language and communication barriers can present challenges. If the spare parts manufacturer or supplier is situated in a different country or speaks a different language, effective communication can be problematic. This can lead to misunderstandings, delays, and difficulties in accurately conveying specific spare parts requirements. To overcome these challenges, it is advisable to collaborate with reputable suppliers specializing in concrete pump spare parts. These suppliers often maintain a vast inventory of spare parts, ensuring availability and reducing the risk of delays. Furthermore, establishing strong relationships with local distributors or authorized service centers can streamline access to spare parts and technical support. Regular maintenance and proactive planning can also help mitigate the challenges of sourcing spare parts for stationary concrete pumps. Maintaining an inventory of essential spare parts and components can minimize downtime and ensure smooth operations.

Q: Are there any specific guidelines for the storage and handling of concrete pump spare parts during transportation?: Yes, there are specific guidelines for the storage and handling of concrete pump spare parts during transportation. These guidelines include ensuring proper packaging and labeling of the spare parts, using appropriate containers or packaging materials to protect them from damage, securely fastening and securing the spare parts to prevent movement during transit, and following any specific instructions provided by the manufacturer for handling and storing the spare parts. It is also important to consider factors such as temperature, humidity, and potential hazards during transportation to ensure the integrity and quality of the spare parts.

Q: How can one determine the correct voltage and current rating for electrical components in concrete pump spare parts?: To determine the correct voltage and current rating for electrical components in concrete pump spare parts, several factors need to be considered. Firstly, it is essential to consult the manufacturer's specifications and documentation for the concrete pump and its spare parts. These documents usually provide detailed information about the voltage and current requirements for each electrical component. Paying close attention to these guidelines ensures that the components are operated within their designed parameters. Secondly, it is crucial to understand the electrical system and its requirements. This involves analyzing the power supply available at the site where the concrete pump will be used. Factors such as the voltage level (e.g., 110V, 220V, 440V) and frequency (e.g., 50Hz, 60Hz) of the electrical supply need to be taken into account. Additionally, the maximum current capacity of the electrical system must be considered to prevent overload situations. Furthermore, it is advisable to assess the specific application and operating conditions of the concrete pump. Different components may have varying voltage and current requirements depending on their function and the environment in which they are used. For instance, components installed in outdoor areas may require higher voltage ratings to withstand harsh weather conditions. Lastly, seeking professional assistance from qualified electricians or engineers is highly recommended. They possess the expertise and knowledge to accurately determine the voltage and current ratings for electrical components in concrete pump spare parts. Their experience allows them to consider various factors such as safety regulations, compatibility with the existing electrical system, and any specific requirements of the concrete pump manufacturer. By taking into account the manufacturer's specifications, understanding the electrical system, considering the application and operating conditions, and seeking professional advice, one can effectively determine the correct voltage and current rating for electrical components in concrete pump spare parts.

Q: What are the different types of concrete pump clamps?: There are several different types of concrete pump clamps available, each designed to serve a specific purpose and fit different pump sizes. Some of the common types include: 1. Snap clamps: These clamps are easy to install and remove as they utilize a snap mechanism. They are typically used for securing smaller diameter hoses and pipes. 2. Bolt clamps: Bolt clamps are more sturdy and provide a stronger grip. They consist of a metal band with bolts that can be tightened to secure the hose or pipe in place. These clamps are commonly used for larger diameter hoses and pipes. 3. Wedge clamps: Wedge clamps use a wedge device to hold the hose or pipe firmly in place. These clamps are often used in high-pressure applications or when working with heavy-duty pumps. 4. Quick-release clamps: Quick-release clamps are designed for easy and fast installation and removal. They feature a lever or latch that allows for quick release and adjustment. These clamps are commonly used in situations where frequent hose or pipe changes are required. 5. Flanged clamps: Flanged clamps are specifically designed to secure pipes with flanges. They provide a tight and secure connection between the pump and the pipe, preventing leaks or disconnections. It's important to choose the right type of concrete pump clamp based on the specific requirements of your project, including the pump size, hose or pipe diameter, and the expected pressure. Consulting with a professional or supplier can help ensure you select the appropriate clamp for your needs.

Q: What is the function of a concrete pump hydraulic accumulator?: A concrete pump hydraulic accumulator serves a crucial function in the operation of a concrete pump. Its main purpose is to store and release hydraulic energy, which helps in maintaining a constant and smooth flow of concrete during pumping operations. The hydraulic accumulator acts as a pressure storage tank that is connected to the hydraulic system of the concrete pump. When the pump is not in operation, the accumulator stores pressurized hydraulic fluid. This stored energy can be released when required, such as during the pumping process, providing an additional power source to supplement the main hydraulic system. During concrete pumping, the accumulator assists in maintaining a consistent flow of concrete by compensating for pressure fluctuations in the hydraulic system. It serves as a buffer, absorbing any excess pressure and releasing it back into the system when needed. This helps in preventing pressure spikes or drops, which could otherwise lead to irregular concrete flow or even damage to the pump. Furthermore, the hydraulic accumulator also plays a role in reducing energy consumption and enhancing the overall efficiency of the concrete pump. By storing and reusing energy, it minimizes the need for constant power supply from the main hydraulic system, thereby reducing the load on the pump's engine and improving fuel efficiency. Overall, the function of a concrete pump hydraulic accumulator is to store and release hydraulic energy, ensuring a consistent and smooth flow of concrete during pumping operations, while also contributing to energy efficiency and protecting the pump from potential damage.

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