PC Steel Bar Complete Induction Heating Equipment
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- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1 unit
- Supply Capability:
- 25 unit/month
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Application Scope
Steel Bar for Pre-stressed Concrete
Production and processing of PC steel bar (Steel Bar for Pre-stressed Concrete), quenching and tempering heat treatment of metal wire.
Function Structure
PC steel bar production line is complete automatic control: several sets of medium frequency/super audio frequency power supply accomplish pre heating, heating, quenching and tempering of steel bar online. Realize synchronization control of production line by several sets of inverters driving the mechanism.
There are totally four sets of heating power supply of PC steel bar production line, the power and frequency of which are designed to be: 600kW/8kHz, 200kW/30kHz, 200kW/50kHz, 300kW/8kHz. The power supply adopts parallel IGBT induction heating power supply. It is just because of online heating that there’re strict requirements concerning working status and synchronization control of the power supply.
The parallel IGBT induction heating power supply adopts AC-DC-AC variable frequency power supply structure. The rectifier of the power supply adopts 3-phase thyristor rectifying or diode and IGBT chopper mode. The inverter adopts high voltage large power IGBT module and large power fast recovery diode to form inverter power unit. The resonant tank circuit adopts parallel resonance.
The whole unit of equipment is composed of four sets of induction heating equipment, water cooling system, console, automatic control system and mechanism system.
product picture
Technical features
Excellent heating power supply design
1. Power supply cabinet and heating tank circuit adopt independent design with compact structure and small size which is convenient for site layout.
2. The heating inductor is characterized by high heating efficiency of whole line and stable heating technics by optimization design.
3.The power supply selects DC chopper mode to ensure the grid side power coefficient≥0.92 and a relative lower harmonic content.
4.Adopt CPLD full digital control system, automatic fixed angle, high precision of phase-lock and wide scope of phase-lock. Perfect protection function, reliable working and low failure rate.
5.High standard power supply electromagnetism compatibility design and closed cabinet design to meet the strict requirements at site.
Ø perfect automatic control of whole line
1. Adopt Siemens S7-300 PLC and colorful touch screen to form whole line automatic control center, which is flexible and high cost performance.
2. Having speed-power automatic matching function, which can realize full scope automatic control to different PC steel bar specification and heating speed.
3. Adopt Siemens for transducer (or specified by the user) and US Raytek for pyrometer.
4. Friendly HMI and fault diagnosis system, which is convenient for operation and maintenance.
Main Technical Parameter
| Model | AC input | Power coefficient | Rated DC voltage | Rated DC current | Frequency scope | Heating mode |
| GZP-600/8 | 3AC380V 50/60Hz | Thyristor rectifying 0.92 | 500V | 1200A | 6－ 10 kHz | Pre-heating |
| IGBT chopper 0.95 | ||||||
| GCYP-200/30k | 3AC380V 50/60Hz | Thyristor rectifying 0.86 | 450V | 450A | 25~ 30 kHz | heating |
| IGBT chopper 0.95 | ||||||
| GCYP-200/50k | 3AC380V 50/60Hz | Thyristor rectifying 0.86 | 450V | 450A | 40~ 50 kHz | Quenching |
| IGBT chopper 0.95 | ||||||
| GZP-300/8 | 3AC380V 50/60Hz | Thyristor rectifying 0.92 | 500V | 600A | 6－ 8 kHz | Tempering |
| IGBT chopper 0.95 |
Can be customized as per user’s grid and heat treatment technics.
Operation parameter
Steel No. 30MnSi
| Specification | 7.1 mm | 9.0mm | 10.7mm | 12.6mm |
| Linear speed | 60~110m/min | 40~100m/min | 30~90m/min | 20~60m/min |
| Quenching temperature | 860℃~960℃ | 860℃~960℃ | 860℃~960℃ | 860℃~960℃ |
| Tempering Temperature | 360℃~460℃ | 360℃~460℃ | 360℃~460℃ | 360℃~460℃ |
| Power consumption per ton | ≤375kW.h /T | ≤370kW.h /T | ≤370kW.h /T | ≤370kW.h /T |
| Tensile strength | ＞1420Mpa | ＞1420Mpa | ＞1420Mpa | ＞1420Mpa |
| Elongation | ＞5% | ＞5% | ＞5% | ＞5% |
- Q: Selection of heat preservation material for industrial furnace
- Micro nano heat insulation board.The thermal conductivity of micro nano heat insulation board is very low, only a fraction of the traditional thermal insulation material, and the insulation effect is very efficient.
- Q: What is the difference between industrial furnaces and boilers?
- Hot water or steam generated in the boiler can directly provide necessary energy for industrial production and people's life, but also by the steam power device is converted to mechanical energy, or through the generator converts mechanical energy into electrical energy. Hot water boilers are called hot water boilers. They are mainly used in daily life, and are also used in industrial production. Steam generating boilers are called steam boilers, often referred to as boilers. They are used in thermal power stations, ships, locomotives and industrial and mining enterprises.
- Q: Should the industrial furnace shell cool down?
- Normally, the furnace shell temperature of an industrial furnace is below 50 degrees, so there is no need to cool down.
- Q: What are the companies in the world that are currently engaged in metallurgical furnaces?
- Each manufacturer has its own industry and technological advantages.If you say that the performance rankings, turnover, and so on, it seems that no one has done this ranking.
- Q: What are the combustion equipments used in industrial boilers?
- Main auxiliary equipment for general boilers:1. domestic appliances 2. civilian gas boiler 3. industrial gas furnace.
- Q: What's the role of anchor bricks in industrial furnaces?
- These layers need to be joined and anchored. Anchor brick is this role. The heat insulation layer at the horizontal section of the flue is mostly a narrow cavity.
- Q: How many kinds of industrial electric furnaces are there?
- Electric furnace is divided into four categories: resistance furnace, induction furnace, arc furnace and special electric furnace according to the different ways of electric heating.
- Q: What is the difference between industrial furnace masonry and ordinary masonry?
- Industrial furnace masonry requirements are relatively high, industrial furnaces of different uses, whether material or masonry process, have strict requirements.
- Q: Brief introduction to repair of industrial furnace
- The industrial furnace is the main production equipment in the machinery industry. The repair of industrial furnace directly affects the quality, high yield, long life, low consumption and safe production of the furnace.
- Q: What is the difference in structure between industrial furnace and boiler?
- From the way: industrial furnace (electricity, natural gas, gas, induction heating is considered electricity), boilers (coal, all kinds of hot exhaust gas, a variety of gas, seemingly less electricity).
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PC Steel Bar Complete Induction Heating Equipment
- Ref Price:
-
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1 unit
- Supply Capability:
- 25 unit/month
OKorder Service Pledge
OKorder Financial Service
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