• medium frequency induction furnace induction melting furnace 1 ton induction furnace System 1
  • medium frequency induction furnace induction melting furnace 1 ton induction furnace System 2
  • medium frequency induction furnace induction melting furnace 1 ton induction furnace System 3
  • medium frequency induction furnace induction melting furnace 1 ton induction furnace System 4
medium frequency induction furnace induction melting furnace 1 ton induction furnace

medium frequency induction furnace induction melting furnace 1 ton induction furnace

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Packaging & Delivery

Packaging Detail:plywood case and nude; wodden box; the packaging condition will be designed according to the real application and the customer's requirement. we will ensure the maximum safety of the equipment.
Delivery Detail:20 days after receipt of the payment

Specifications

1. Stable Performance
2. Fast Melting, no pollution
3. responsible for debugging and installation
4. MPU-6/11 control board

Induction Furnace

Introduction

The induction furnace is mainly used for making steel and consist of devices like refractory-lined vessel and electrodes. electrodes are normally round in section and comes in segments with threaded couplings, so that as the electrodes wear, new segments can be added. the arc forms between the charged material and the electrode. the charge so formed is heated both by current passing through the charge and by the radiant energy evolved by the arc.

this type of furnace is widely used in latest foundries especially iron where now couplas are replaced by induction furnaces to melt cast iron. the use of couplas result in the emission of lots of dust and other pollutants but the use of induction furnace has minimized this problem to a larger extent. induction heating furnace comes in various sizes and configuration. however induction furnace has it's own limitation. the induction process used in foundries lacks refining capacity. charge materials must be clean of oxidation products and of a known composition, and some alloying elements may be lost due to oxidation (and must be re-added to the melt).

induction furnace capacities range from less than one kilogram to one hundred tonnes capacity, and are used to melt iron and steel, copper, aluminum, and precious metals. the one major drawback to induction furnace usage in a foundry is the lack of refining capacity; charge materials must be clean of oxidation products and of a known composition, and some alloying elements may be lost due to oxidation (and must be re-added to the melt).

the frequency of operation of induction furnace also vary. usually it depend on the material being melted, the capacity of the furnace and the melting speed required. a high frequency furnace is usually faster to melt a charge whereas lower frequencies generate more turbulence in the metal, reducing the power that can be applied to the melt.

when the induction furnace operates it emits a hum or whine (due to magnetostriction), the pitch of which can be used by operators to identify whether the furnace is operating correctly, or at what power level.

following are the features of induction furnace:

  • highest chemical durability.

  • lowest alloy losses.

  • leading to highest metal quality with respect to impurities.

  • high refractoriness.

  • available in various sizes.

  • comes in different capacities.

applications
these furnace are designed from various applications. for applications such as adhesive curing and paint drying, the parts are simply inserted into the heating chamber and the furnace is activated. following are the application of induction furnace

  • curing

  • drying

  • copper

  • brazing

  • soldering

  • melting

  • stainless steel

  • iron castings

  • foundries

Technical data

melting ]

model

rated capacity (T)rated power (KW)frequency (KHZ)input votlage (V)MF voltage(V)furance voltage (V)work temp.(°C)melting rate (T/H) melting time (MIN) power consumption (KWH/T) water cooling capacity
WR-GWT-0.015 0.01530 1 380 750 7501300 0.15 20 4503
 WR-GWT-0.03 0.03 60 1 380 750 750 1300 0.1 20 450 3
 WR-GWT-0.050.05 60 1 380 750750 1300 0.1 35 450 5
 WR-GWT-0.010.1 80 1 380 750 1500 1300 0.13 40 420 5
 WR-GWT-0.15 0.15 1001 380 7501500 1300 0.17 40 400 5
 WR-GWT-0.30.3 160 1 380 12002500 1300 0.3 60 390 7
 WR-GWT-0.5 0.5 250 1 380 1200 2500 1300 0.5 60 3908
 WR-GWT-1 1 500 1 380 1200 2500 1300 1.2 50 380 12
WR-GWT-1.5   1.5 800 0.75 720 1200 2500 1300 1.8 50 380 15
 WR-GWT-2 2 1000 0.5 720 1200 2500 1300 2.5 50 370 20
 WR-GWT-3 3 1500 0.5 720 1200 2500 1300 3.3 55 370 35
WR-GWT-5 5 2500 0.3 720 1200 2500 1300 5.5 55 360 48
WR-GWT-8 8 3500 0.5 1000 1650 3400 1300 7 70 360 55
 WR-GWT-10 10 5000 0.25 1000 1650 3400 1300 12 60 350 60

Open Cooling Tower

medium frequency induction furnace induction melting furnace 1 ton induction furnace

Product Description:  

Open cooling tower principle is that the circulating water spray, spray glass fiber filler, through the contact of water and air to reach the heat exchanger, and then there are fan driven by the tower air circulation, with water the hot air after the heat exchanger to bring out, so as to achieve the cooling.


Technical Parameter:

ModelFlowingDimensionPipe SizeFan AssemklyWeight
28°CLWHWater In/OutPowerNo.NetOperating
(m3/h)mmmmmmmmkw kgkg
FKN-3030150015003000652.2110001500
FKN-4040200020003000803112502200
FKN-50502000200035001003115002500
FKN-60602000200035001003118002800
FKN-70702500200037501004119003000
FKN-80802500200037501254120003500
FKN-1001003000200040001255.5122004000
FKN-1251253000200040001257.5125004500
FKN-150150480020004000100*24228005000
FKN-175175480020004000125*24230005500
FKN-200200480020004000125*25.5235005000

Colsed Cooling Tower

medium frequency induction furnace induction melting furnace 1 ton induction furnace

Product Description:


Closed cooling tower using soft water closed loop, to avoid the pipeline because of the scaling gradually reduce the flow, or even obstruction caused by components overheating damage (such as tubes, SCR, IGBT power, reactors, capacitors, induction coil, etc.). The power supply is cooled with the furnace shunt.
Closed cooling tower equipment by the host, the expansion tank, circulation pump and the control cabinet. Host by the shell, heat exchangers, fans, sprinkler system, in addition to water heaters, water tank and pipeline valves and other parts.
The closed cooling tower has two modes of operation, namely: air-cooled, air-cooled + spray, the switching of the two modes according to the working conditions by the electronic control system requirements automatically to achieve energy saving.

Induction Furnace Transformer

medium frequency induction furnace induction melting furnace 1 ton induction furnace

Product Description:


Intermediate frequency electric furnace rectifier transformer is provided for the intermediate frequency electric furnace dedicated transformer rectifier power supply, according to the load characteristics of the intermediate frequency electric furnace, the transformer harmonic current overload, good cooling effect.

Arc Furnace Transformer

medium frequency induction furnace induction melting furnace 1 ton induction furnace

Product Description:

Electric arc furnace transformer has the characteristics of ordinary transformer, but also to meet the special requirements of the steelmaking process, there is a certain overload capability and short circuit withstand mechanical strength. Regulation of the electric arc furnace transformer is divided into two kinds of load voltage regulation and excitation voltage. Load voltage regulation of the electric arc furnace transformer without series reactor. Excitation voltage of the electric arc furnace transformer structure is divided into two kinds with a series reactor and without the series reactor. Both structures can be at the highest secondary voltage to change the impedance, the former rely on the input series reactor and removal to change the impedance, while the latter is by changing the electric arc furnace transformer high voltage winding way of linking the change impedance.



Q: Selection of heat preservation material for industrial furnace
Ceramic fiber blanket can be used.Ceramic fiber blanket color white, regular size, set fire, heat insulation, insulation in one. Free from any binding agent.
Q: What is the difference between industrial furnaces and boilers?
A boiler is a mechanical device for heating water into hot water or steam by the use of heat from fuel or other sources of energy. The original meaning of a pot is a water container heated by fire. The furnace is the place where the fuel is burned. The boiler includes two parts, the cooker and the furnace.
Q: Should the industrial furnace shell cool down?
Normally, the furnace shell temperature of an industrial furnace is below 50 degrees, so there is no need to cool down.
Q: What are the companies in the world that are currently engaged in metallurgical furnaces?
There are many kinds of furnaces in metallurgical industry,colored and black,smelting and heat treatment are also included.
Q: What are the combustion equipments used in industrial boilers?
Main auxiliary equipment for general boilers:1. domestic appliances 2. civilian gas boiler 3. industrial gas furnace.
Q: What's the role of anchor bricks in industrial furnaces?
These layers need to be joined and anchored. Anchor brick is this role. The heat insulation layer at the horizontal section of the flue is mostly a narrow cavity.
Q: What is the difference between industrial furnace masonry and ordinary masonry?
Industrial furnace masonry requirements are relatively high, industrial furnaces of different uses, whether material or masonry process, have strict requirements.
Q: How to use industrial furnace equipment?
If it is water cooling furnace door, but also to ensure the smooth flow of pipes, winter pipes are not frozen. When the boiler is in a limited position, the interlocking device for cutting off the power supply shall be provided when the furnace is in and out, and the number of broken wires in the pitch of the steel wire shall not exceed 10%, and the counterweight of the furnace door shall be reliably hung.
Q: What is the difference in structure between industrial furnace and boiler?
At the same time, the working environment is relatively poor, the structure should be sturdy and durable, the transfer mechanism (generally) to stable and durable low failure rate, the insulation layer must be thick enough and the economy, the steel structure housing materials used to be enough.
Q: What is an industrial furnace pit?
Later, a chamber kiln with a semi closed or fully enclosed kiln made of refractory bricks can be used as fuel for coal, gas or oil, and electricity can be used as heat source. The workpiece will be heated in the kiln hearth.

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