• medium frequency induction furnace induction melting furnace 1 ton induction furnace System 1
  • medium frequency induction furnace induction melting furnace 1 ton induction furnace System 2
  • medium frequency induction furnace induction melting furnace 1 ton induction furnace System 3
  • medium frequency induction furnace induction melting furnace 1 ton induction furnace System 4
medium frequency induction furnace induction melting furnace 1 ton induction furnace

medium frequency induction furnace induction melting furnace 1 ton induction furnace

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Packaging & Delivery

Packaging Detail:plywood case and nude; wodden box; the packaging condition will be designed according to the real application and the customer's requirement. we will ensure the maximum safety of the equipment.
Delivery Detail:20 days after receipt of the payment

Specifications

1. Stable Performance
2. Fast Melting, no pollution
3. responsible for debugging and installation
4. MPU-6/11 control board

Induction Furnace

Introduction

The induction furnace is mainly used for making steel and consist of devices like refractory-lined vessel and electrodes. electrodes are normally round in section and comes in segments with threaded couplings, so that as the electrodes wear, new segments can be added. the arc forms between the charged material and the electrode. the charge so formed is heated both by current passing through the charge and by the radiant energy evolved by the arc.

this type of furnace is widely used in latest foundries especially iron where now couplas are replaced by induction furnaces to melt cast iron. the use of couplas result in the emission of lots of dust and other pollutants but the use of induction furnace has minimized this problem to a larger extent. induction heating furnace comes in various sizes and configuration. however induction furnace has it's own limitation. the induction process used in foundries lacks refining capacity. charge materials must be clean of oxidation products and of a known composition, and some alloying elements may be lost due to oxidation (and must be re-added to the melt).

induction furnace capacities range from less than one kilogram to one hundred tonnes capacity, and are used to melt iron and steel, copper, aluminum, and precious metals. the one major drawback to induction furnace usage in a foundry is the lack of refining capacity; charge materials must be clean of oxidation products and of a known composition, and some alloying elements may be lost due to oxidation (and must be re-added to the melt).

the frequency of operation of induction furnace also vary. usually it depend on the material being melted, the capacity of the furnace and the melting speed required. a high frequency furnace is usually faster to melt a charge whereas lower frequencies generate more turbulence in the metal, reducing the power that can be applied to the melt.

when the induction furnace operates it emits a hum or whine (due to magnetostriction), the pitch of which can be used by operators to identify whether the furnace is operating correctly, or at what power level.

following are the features of induction furnace:

  • highest chemical durability.

  • lowest alloy losses.

  • leading to highest metal quality with respect to impurities.

  • high refractoriness.

  • available in various sizes.

  • comes in different capacities.

applications
these furnace are designed from various applications. for applications such as adhesive curing and paint drying, the parts are simply inserted into the heating chamber and the furnace is activated. following are the application of induction furnace

  • curing

  • drying

  • copper

  • brazing

  • soldering

  • melting

  • stainless steel

  • iron castings

  • foundries

Technical data

melting ]

model

rated capacity (T)rated power (KW)frequency (KHZ)input votlage (V)MF voltage(V)furance voltage (V)work temp.(°C)melting rate (T/H) melting time (MIN) power consumption (KWH/T) water cooling capacity
WR-GWT-0.015 0.01530 1 380 750 7501300 0.15 20 4503
 WR-GWT-0.03 0.03 60 1 380 750 750 1300 0.1 20 450 3
 WR-GWT-0.050.05 60 1 380 750750 1300 0.1 35 450 5
 WR-GWT-0.010.1 80 1 380 750 1500 1300 0.13 40 420 5
 WR-GWT-0.15 0.15 1001 380 7501500 1300 0.17 40 400 5
 WR-GWT-0.30.3 160 1 380 12002500 1300 0.3 60 390 7
 WR-GWT-0.5 0.5 250 1 380 1200 2500 1300 0.5 60 3908
 WR-GWT-1 1 500 1 380 1200 2500 1300 1.2 50 380 12
WR-GWT-1.5   1.5 800 0.75 720 1200 2500 1300 1.8 50 380 15
 WR-GWT-2 2 1000 0.5 720 1200 2500 1300 2.5 50 370 20
 WR-GWT-3 3 1500 0.5 720 1200 2500 1300 3.3 55 370 35
WR-GWT-5 5 2500 0.3 720 1200 2500 1300 5.5 55 360 48
WR-GWT-8 8 3500 0.5 1000 1650 3400 1300 7 70 360 55
 WR-GWT-10 10 5000 0.25 1000 1650 3400 1300 12 60 350 60

Open Cooling Tower

medium frequency induction furnace induction melting furnace 1 ton induction furnace

Product Description:  

Open cooling tower principle is that the circulating water spray, spray glass fiber filler, through the contact of water and air to reach the heat exchanger, and then there are fan driven by the tower air circulation, with water the hot air after the heat exchanger to bring out, so as to achieve the cooling.


Technical Parameter:

ModelFlowingDimensionPipe SizeFan AssemklyWeight
28°CLWHWater In/OutPowerNo.NetOperating
(m3/h)mmmmmmmmkw kgkg
FKN-3030150015003000652.2110001500
FKN-4040200020003000803112502200
FKN-50502000200035001003115002500
FKN-60602000200035001003118002800
FKN-70702500200037501004119003000
FKN-80802500200037501254120003500
FKN-1001003000200040001255.5122004000
FKN-1251253000200040001257.5125004500
FKN-150150480020004000100*24228005000
FKN-175175480020004000125*24230005500
FKN-200200480020004000125*25.5235005000

Colsed Cooling Tower

medium frequency induction furnace induction melting furnace 1 ton induction furnace

Product Description:


Closed cooling tower using soft water closed loop, to avoid the pipeline because of the scaling gradually reduce the flow, or even obstruction caused by components overheating damage (such as tubes, SCR, IGBT power, reactors, capacitors, induction coil, etc.). The power supply is cooled with the furnace shunt.
Closed cooling tower equipment by the host, the expansion tank, circulation pump and the control cabinet. Host by the shell, heat exchangers, fans, sprinkler system, in addition to water heaters, water tank and pipeline valves and other parts.
The closed cooling tower has two modes of operation, namely: air-cooled, air-cooled + spray, the switching of the two modes according to the working conditions by the electronic control system requirements automatically to achieve energy saving.

Induction Furnace Transformer

medium frequency induction furnace induction melting furnace 1 ton induction furnace

Product Description:


Intermediate frequency electric furnace rectifier transformer is provided for the intermediate frequency electric furnace dedicated transformer rectifier power supply, according to the load characteristics of the intermediate frequency electric furnace, the transformer harmonic current overload, good cooling effect.

Arc Furnace Transformer

medium frequency induction furnace induction melting furnace 1 ton induction furnace

Product Description:

Electric arc furnace transformer has the characteristics of ordinary transformer, but also to meet the special requirements of the steelmaking process, there is a certain overload capability and short circuit withstand mechanical strength. Regulation of the electric arc furnace transformer is divided into two kinds of load voltage regulation and excitation voltage. Load voltage regulation of the electric arc furnace transformer without series reactor. Excitation voltage of the electric arc furnace transformer structure is divided into two kinds with a series reactor and without the series reactor. Both structures can be at the highest secondary voltage to change the impedance, the former rely on the input series reactor and removal to change the impedance, while the latter is by changing the electric arc furnace transformer high voltage winding way of linking the change impedance.



Q: What is the difference between industrial furnaces and boilers?
Hot water or steam generated in the boiler can directly provide necessary energy for industrial production and people's life, but also by the steam power device is converted to mechanical energy, or through the generator converts mechanical energy into electrical energy. Hot water boilers are called hot water boilers. They are mainly used in daily life, and are also used in industrial production. Steam generating boilers are called steam boilers, often referred to as boilers. They are used in thermal power stations, ships, locomotives and industrial and mining enterprises.
Q: Should the industrial furnace shell cool down?
The function of furnace shell is beautiful, protective lining, fixed function accessories and so on.
Q: What are the companies in the world that are currently engaged in metallurgical furnaces?
Each manufacturer has its own industry and technological advantages.If you say that the performance rankings, turnover, and so on, it seems that no one has done this ranking.
Q: What are the combustion equipments used in industrial boilers?
The boiler is an energy conversion equipment. The energy input to the boiler has the chemical energy and the electric energy in the fuel. The boiler outputs steam with certain heat energy and high temperature water.
Q: Why does the burner of industrial furnace burn occasionally?
The flameout protection system is made up of burner controller, electromagnetic valve and flame detector, and the flame detection mode is mainly based on the two forms of ultraviolet detection and electrode detection. By utilizing the electric conductivity of the flame, the circuit path of the combustion process generates a weak current, and when the signal amplifier is amplified, the flame is induced to exist, and the small power burner adopts the detection mode more, and is economical and practical.
Q: What are the advantages of a vacuum furnace?
The utility model can completely eliminate the oxidation and decarburization of the workpiece surface in the heating process, and can obtain clean surfaces without deterioration layers. For cutting tools that grind only one side of grinding (such as twist grinding, the surface of the groove surface is exposed to the blade directly), the cutting performance is greatly improved.
Q: What is the difference between industrial furnace masonry and ordinary masonry?
Industrial furnace masonry requirements are relatively high, industrial furnaces of different uses, whether material or masonry process, have strict requirements.
Q: How to use industrial furnace equipment?
When the furnace is used, the lifting mechanism of the furnace door must be in good condition, and the wire breakage of the steel wire is not allowed to exceed the designated value. The weight should be properly allocated, and the drive department shall be provided with a protective cover.
Q: What is the difference in structure between industrial furnace and boiler?
Industrial furnace: main heating, steel and other metal materials, or ore and other materials. An industrial furnace of higher temperature, such as forging or heat treatment. Therefore, the energy consumption is large, and the insulation layer is designed to be thicker, and the structure is designed for the final purpose of the production purpose, the product process and the production efficiency.
Q: What is an industrial furnace pit?
Later, a chamber kiln with a semi closed or fully enclosed kiln made of refractory bricks can be used as fuel for coal, gas or oil, and electricity can be used as heat source. The workpiece will be heated in the kiln hearth.

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