• Fireclay Brick - Lightweight Insulation System 1
  • Fireclay Brick - Lightweight Insulation System 2
  • Fireclay Brick - Lightweight Insulation System 3
Fireclay Brick - Lightweight Insulation

Fireclay Brick - Lightweight Insulation

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Min Order Qty:
100 kg
Supply Capability:
2000000 kg/month

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High alumina fireclay Brick  


High alumina fireclay Brick for Heating Furnace is a kind of insulation material adopting organic matter as ignition loss substance in order to increase the porosity of refractory, which has such advantages as high porosity, small volume density, good insulation effect, high mechanical intensity, small thermal conductivity and long service life. For various industrial kilns & furnaces, it is a kind of essential refractory for energy saving and temperature preservation.

This series of High Alumina fireclay Brick for Heating Furnace are made of selected high alumina bauxite, kaolin caly, hollow microsphere as the mian material.By shaping at high pressure and sintering at high temperature. 

Fireclay brick is  shaped refractory product.It is made from flint clay clinker and binder , Through high heat sintering. The Al2O3 content range from 28% to 48%.The refractoriness range from 1580°C to 1750°C(SK-30.SK-32.SK-34.SK-35).

 

Product Applications:

High alumina fireclay Brick are ideal for use in the below applications 

Furnaces of metallurgy industry, heat treatment furnace

Furnaces of chemical industry and construction industry.

Furnace of incineration of garbage, recirculating fluidized bed furnace

Standard sizing: 230 x 114 x 65 mm others up to the client

 

Product Advantages:

CNBM has success in its Fireclay brick due to their cost-effectiveness and excellent insulating properties. CNBM also has experience in ceramic fiber blankets application and would like to assist you in product selection, system design, and installation techniques.

 

Main Product Features:

High refractoriness,High-temperature endurable .

Good corrosion resistance.

Good spalling resistance and wear resistance.

Good thermal shock resistance.

High mechanical strength.

High-temperature creep rate is low.

Good volume stability at high temperature.  

Product Specifications:

ITEM

UNF42

UNF46

ZGN42

RN40

TDL45-12

Refractoriness, ℃ 

1730

1750

1750

1730

1760

Bulk Density, g/cm3

2.15

2.25

2.3

2.15

2.37

Apparent Porosity, %

22

20

15

24

12

C.C.S, Mpa

30

35

58

28

68

Refractories Under Load (0.2Mpa)

1400

1420

1450

1430

1500

Reheating Linear Change, %

1400℃x2h              0.1-0.4

1430℃x2h              0-0.1

1450℃x2h              0-0.2

1350℃x2h       0-0.3

1450℃x2h              -0.1+0.05

Al2O3 Content , %

42

46

42

40

45

 

Size :

Common sizes

 

Straight type

Arch type

Wedge type

L×W×H (mm)

230×114×65

230×114×75

230×114×32

220×110×60

220×110×50

220×110×40

220×110×30

L×W×H/h (mm)

230×114×65/55

230×114×65/45

230×114×65/59

220×110×65/50

220×110×75/65

220×110×60/40

L×W×H/h (mm)

230×114×65/55

230×114×65/45

220×110×75/65

220×110×60/40

Other sizes according to customer requirements

 

 

FAQ:

Q1: How about your factory’s annual production capacity?

A1:CMAX annual production is about 310,000Tons.

Q2: How many production lines of your factory?

A2:CMAX has 26 production lines, including eight silicon bricks lines, and each one of mullite brick, high alumina brick, insulating brick and monolithics line.

Q3:How large the scale of your factory?

A3: CMAX covers almost 200,000 Square meters, including plant area of 180,000 square meters.

Q4: What’s your factory’s product scope?

A4:CMAX main products are: refractory for hot blast stove, refractory for coke oven, refractory for glass kiln, refractory for carbon calcining furnace, refractory for acid pickling line, refractory for cement kiln, refractory for blast furnace, refractory for nonferrous metal furnace, and basic refractory raw materials.

 

Product Picture 

 Light Weight Insulation Fireclay Brick

Produce Processing 

Crushing

In this stage massive raw materials which have been stored, are ground and classified into proper sizes, making them easier to shape.

Mixing

The prescribed size of ground raw material is weighed and mixed into a designated amount of water and forming agent.

Shaping

The mixture is then poured into a mold to form shapes, and the pressure is high.

Drying 

In this stage water is removed from the shaped bricks. This helps preventing the bricks from deforming or cracking which may result due to the rapid evaporation

Firing 

This is the most crucial process in refractory manufacturing. The modeled bricks are fired at high temperature to complete their thermochemical reaction so that they do not deform.

Inspection 

The bricks' physical and chemical properties are inspected very carefully by rigid quality management procedures.

Packing shipment

We guarantee efficient delivery every time.

Packing

We also supply (Click on following picture if interested):

 Light Weight Insulation Fireclay Brick

 

 


Q:How to use the winding packaging machine to pack refractory bricks
Over 150KG the most common winding machine can pack, if it is light or the goods scatter, then add capping or pre-drawn device is all right.
Q:Does circulating fluidized bed boiler's furnace wall use refractory to have thermal insulation?
Now all use castable refractory, the outer layer is generally pouring refractory castable, the inside layer is a heat insulation castable refractory.
Q:What is the color of the refractory brick to repair the same color as the 1400
carbonaceous refractory brick 186, heat preservation brick, firing under 1300 ~ 1400 degrees Celsius, calcium, 3373 in fact, there are many kinds of refractory bricks. The mineral composition of the clay brick is mainly kaolinite (2SiO2, 2H2O, Al2O3) and 6% to 7% impurities (potassium, according to a certain granularity requirements of the ingredients, fireclay?brick, etc., after molding, titanium, dry.
Q:can diatomite?brick be used as thermal insulation refractory brick?
yes, it has good thermal insulation the raw material is cheap, diatomite?brick is a kind of thermal insulation refractory brick with good performance.
Q:What's the price of clay bricks?
Heavy clay bricks can be divided into ordinary clay brick, clay brick and low creep dense clay brick, used for lining materials in blast furnace, hot blast furnace, boiler, glass kiln, lightweight clay brick is mainly used for thermal insulation function, you will see is used where. If you want to buy the clay brick can go to Henan to see Kang Hui refractories.
Q:What are the application of used refractory brick pieces?
auxiliary material made of refractory bricks or refractory is not as good as that of bauxite.
Q:Are refractory bricks, burner block and thermal insulation brick the same? Are they the same thing?
The burner block is heavy, its using temperature is high, while thermal insulation brick is light and its using temperature is lower than heavy brick.
Q:Which is better for tunnel kiln suspended ceiling, refractory brick or ceramic fiber module ?
use ceramic fiber precast block
Q:Do you use ceramic as offal material for refractory bricks?
Use special clinker of bauxite with high alumina as main ingredient, pulp, K2O < 0, the main component is Al2O3 which is more than 18%, it is a kind of neutral refractory material, pyrophyllite fine powder doesn't need refractory brick production process, Fe2O3 < 1, grinding - mixing - molding - sintering - packaging - delivery. A.3%.3%, Fe2O3 < 0, molding and calcined from bauxite or other raw materials with high content oxides, combined with clay, K2O < 0.5%; 3: 2, raw materials 1; 4: 325 mesh.0%:

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