• Fireclay Brick - Lightweight Insulation System 1
  • Fireclay Brick - Lightweight Insulation System 2
  • Fireclay Brick - Lightweight Insulation System 3
Fireclay Brick - Lightweight Insulation

Fireclay Brick - Lightweight Insulation

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Loading Port:
China main port
Payment Terms:
TT OR LC
Min Order Qty:
100 kg
Supply Capability:
2000000 kg/month

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High alumina fireclay Brick  


High alumina fireclay Brick for Heating Furnace is a kind of insulation material adopting organic matter as ignition loss substance in order to increase the porosity of refractory, which has such advantages as high porosity, small volume density, good insulation effect, high mechanical intensity, small thermal conductivity and long service life. For various industrial kilns & furnaces, it is a kind of essential refractory for energy saving and temperature preservation.

This series of High Alumina fireclay Brick for Heating Furnace are made of selected high alumina bauxite, kaolin caly, hollow microsphere as the mian material.By shaping at high pressure and sintering at high temperature. 

Fireclay brick is  shaped refractory product.It is made from flint clay clinker and binder , Through high heat sintering. The Al2O3 content range from 28% to 48%.The refractoriness range from 1580°C to 1750°C(SK-30.SK-32.SK-34.SK-35).

 

Product Applications:

High alumina fireclay Brick are ideal for use in the below applications 

Furnaces of metallurgy industry, heat treatment furnace

Furnaces of chemical industry and construction industry.

Furnace of incineration of garbage, recirculating fluidized bed furnace

Standard sizing: 230 x 114 x 65 mm others up to the client

 

Product Advantages:

CNBM has success in its Fireclay brick due to their cost-effectiveness and excellent insulating properties. CNBM also has experience in ceramic fiber blankets application and would like to assist you in product selection, system design, and installation techniques.

 

Main Product Features:

High refractoriness,High-temperature endurable .

Good corrosion resistance.

Good spalling resistance and wear resistance.

Good thermal shock resistance.

High mechanical strength.

High-temperature creep rate is low.

Good volume stability at high temperature.  

Product Specifications:

ITEM

UNF42

UNF46

ZGN42

RN40

TDL45-12

Refractoriness, ℃ 

1730

1750

1750

1730

1760

Bulk Density, g/cm3

2.15

2.25

2.3

2.15

2.37

Apparent Porosity, %

22

20

15

24

12

C.C.S, Mpa

30

35

58

28

68

Refractories Under Load (0.2Mpa)

1400

1420

1450

1430

1500

Reheating Linear Change, %

1400℃x2h              0.1-0.4

1430℃x2h              0-0.1

1450℃x2h              0-0.2

1350℃x2h       0-0.3

1450℃x2h              -0.1+0.05

Al2O3 Content , %

42

46

42

40

45

 

Size :

Common sizes

 

Straight type

Arch type

Wedge type

L×W×H (mm)

230×114×65

230×114×75

230×114×32

220×110×60

220×110×50

220×110×40

220×110×30

L×W×H/h (mm)

230×114×65/55

230×114×65/45

230×114×65/59

220×110×65/50

220×110×75/65

220×110×60/40

L×W×H/h (mm)

230×114×65/55

230×114×65/45

220×110×75/65

220×110×60/40

Other sizes according to customer requirements

 

 

FAQ:

Q1: How about your factory’s annual production capacity?

A1:CMAX annual production is about 310,000Tons.

Q2: How many production lines of your factory?

A2:CMAX has 26 production lines, including eight silicon bricks lines, and each one of mullite brick, high alumina brick, insulating brick and monolithics line.

Q3:How large the scale of your factory?

A3: CMAX covers almost 200,000 Square meters, including plant area of 180,000 square meters.

Q4: What’s your factory’s product scope?

A4:CMAX main products are: refractory for hot blast stove, refractory for coke oven, refractory for glass kiln, refractory for carbon calcining furnace, refractory for acid pickling line, refractory for cement kiln, refractory for blast furnace, refractory for nonferrous metal furnace, and basic refractory raw materials.

 

Product Picture 

 Light Weight Insulation Fireclay Brick

Produce Processing 

Crushing

In this stage massive raw materials which have been stored, are ground and classified into proper sizes, making them easier to shape.

Mixing

The prescribed size of ground raw material is weighed and mixed into a designated amount of water and forming agent.

Shaping

The mixture is then poured into a mold to form shapes, and the pressure is high.

Drying 

In this stage water is removed from the shaped bricks. This helps preventing the bricks from deforming or cracking which may result due to the rapid evaporation

Firing 

This is the most crucial process in refractory manufacturing. The modeled bricks are fired at high temperature to complete their thermochemical reaction so that they do not deform.

Inspection 

The bricks' physical and chemical properties are inspected very carefully by rigid quality management procedures.

Packing shipment

We guarantee efficient delivery every time.

Packing

We also supply (Click on following picture if interested):

 Light Weight Insulation Fireclay Brick

 

 


Q: Do you use ceramic as offal material for refractory bricks?
Use special clinker of bauxite with high alumina as main ingredient, pulp, K2O < 0, the main component is Al2O3 which is more than 18%, it is a kind of neutral refractory material, pyrophyllite fine powder doesn't need refractory brick production process, Fe2O3 < 1, grinding - mixing - molding - sintering - packaging - delivery. A.3%.3%, Fe2O3 < 0, molding and calcined from bauxite or other raw materials with high content oxides, combined with clay, K2O < 0.5%; 3: 2, raw materials 1; 4: 325 mesh.0%:
Q: Should kiln be warmed before the ignition of the new furnace?
If you don't have to heat up the furnace. The new furnace must be heated up, and the temperature should be increased according to the heating-up furnace curve, so the current situation you meet is appeared
Q: Is the quality of refractory brick influenced if it is soaked by water
No refractory brick is not afraid of water
Q: What building materials can take the place of clay bricks?
Housing grades have been upgraded, heat preservation, sound insulation, heat insulation, seismic, energy-saving performance fully reflected, can improve the selling point of commercial housing 3%, in the major cities in China has become the preferred condition of user purchase.
Q: What are the ingredients of brick?
Artificial small bulk building, divided brick (clay brick) and non sintered brick (sand lime brick, fly ash brick etc.), commonly known as brick. Clay to clay (including shale, coal gangue powder) as the main raw material, through mud processing, molding, drying and roasting and. Chinese in the spring and Autumn period has created a square and brick, Qin and Han Dynasties brick technology and production scale, quality and variety have significant development, known as "Qin Zhuanhan tile".
Q: What are the differences between fireclay brick and high alumina refractory brick?
One is the high alumina, solid and hollow respectively, fused mullite as main raw material made of high-grade refractory materials, strong corrosion resistance, has the advantages of through mud treatment, good thermal shock stability. Good resistance to slag, used to build steel making furnace and glass furnace. High alumina brick is a kind of refractory material. Clay brick is also known as sintered brick, electric smelting corundum and low creep high alumina brick [1] with high grade bauxite, this kind of refractory brick's main component is AL2O3, which is suitable for large and small buildings with artificial bulk. High thermal stability. A neutral refractory material with more than 48% of alumina oxide content, clay brick has clay (including shale, molding, coal gangue and other powder) as the main raw materials, cement rotary furnace lining. The product has a small high-temperature creep, one is clay. From bauxite or other high content of aluminium oxide raw materials' forming and firing, refractoriness is above 1770 deg. High R.U.L and medium-sized hot-blast furnace is different firstly in the material, forming from drying and roasting
Q: can Methanol burn refractory brick?
Generally speaking, all the fuel can burn, mainly to see the calorific value and consumption ratio
Q: What kind of refractory brick is used for industrial furnace?
High aluminum in cement plant. Mills use MgO-C, high aluminum ect; glass furnaces use Luo 8. different kiln and parts use different bricks.
Q: The application of wasted refractory bricks
Refine waste copper, and waste refractory bricks can be used again, shoot two hawks with one arrow

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