Fireclay Brick - Low Porosity Refractory Clay Brick
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High alumina fireclay Brick
High alumina fireclay Brick for Heating Furnace is a kind of insulation material adopting organic matter as ignition loss substance in order to increase the porosity of refractory, which has such advantages as high porosity, small volume density, good insulation effect, high mechanical intensity, small thermal conductivity and long service life. For various industrial kilns & furnaces, it is a kind of essential refractory for energy saving and temperature preservation.
This series of High Alumina fireclay Brick for Heating Furnace are made of selected high alumina bauxite, kaolin caly, hollow microsphere as the mian material.By shaping at high pressure and sintering at high temperature.
Fireclay brick is shaped refractory product.It is made from flint clay clinker and binder , Through high heat sintering. The Al2O3 content range from 28% to 48%.The refractoriness range from 1580°C to 1750°C(SK-30.SK-32.SK-34.SK-35).
Product Applications:
High alumina fireclay Brick are ideal for use in the below applications
Furnaces of metallurgy industry, heat treatment furnace
Furnaces of chemical industry and construction industry.
Furnace of incineration of garbage, recirculating fluidized bed furnace
Standard sizing: 230 x 114 x 65 mm others up to the client
Product Advantages:
CNBM has success in its Fireclay brick due to their cost-effectiveness and excellent insulating properties. CNBM also has experience in ceramic fiber blankets application and would like to assist you in product selection, system design, and installation techniques.
Main Product Features:
High refractoriness,High-temperature endurable .
Good corrosion resistance.
Good spalling resistance and wear resistance.
Good thermal shock resistance.
High mechanical strength.
High-temperature creep rate is low.
Good volume stability at high temperature.
Product Specifications:
ITEM | UNF42 | UNF46 | ZGN42 | RN40 | TDL45-12 |
Refractoriness, ℃ | 1730 | 1750 | 1750 | 1730 | 1760 |
Bulk Density, g/cm3 | 2.15 | 2.25 | 2.3 | 2.15 | 2.37 |
Apparent Porosity, % | 22 | 20 | 15 | 24 | 12 |
C.C.S, Mpa | 30 | 35 | 58 | 28 | 68 |
Refractories Under Load (0.2Mpa)，℃ | 1400 | 1420 | 1450 | 1430 | 1500 |
Reheating Linear Change, % | 1400℃x2h 0.1～-0.4 | 1430℃x2h 0～-0.1 | 1450℃x2h 0～-0.2 | 1350℃x2h 0～-0.3 | 1450℃x2h -0.1～+0.05 |
Al2O3 Content , % | 42 | 46 | 42 | 40 | 45 |
Size :
Common sizes
Straight type | Arch type | Wedge type |
L×W×H (mm) 230×114×65 230×114×75 230×114×32 220×110×60 220×110×50 220×110×40 220×110×30 | L×W×H/h (mm) 230×114×65/55 230×114×65/45 230×114×65/59 220×110×65/50 220×110×75/65 220×110×60/40 | L×W×H/h (mm) 230×114×65/55 230×114×65/45 220×110×75/65 220×110×60/40 |
Other sizes according to customer requirements | ||
FAQ:
Q1: How about your factory’s annual production capacity?
A1:CMAX annual production is about 310,000Tons.
Q2: How many production lines of your factory?
A2:CMAX has 26 production lines, including eight silicon bricks lines, and each one of mullite brick, high alumina brick, insulating brick and monolithics line.
Q3:How large the scale of your factory?
A3: CMAX covers almost 200,000 Square meters, including plant area of 180,000 square meters.
Q4: What’s your factory’s product scope?
A4:CMAX main products are: refractory for hot blast stove, refractory for coke oven, refractory for glass kiln, refractory for carbon calcining furnace, refractory for acid pickling line, refractory for cement kiln, refractory for blast furnace, refractory for nonferrous metal furnace, and basic refractory raw materials.
Product Picture
Produce Processing
Crushing
In this stage massive raw materials which have been stored, are ground and classified into proper sizes, making them easier to shape.
Mixing
The prescribed size of ground raw material is weighed and mixed into a designated amount of water and forming agent.
Shaping
The mixture is then poured into a mold to form shapes, and the pressure is high.
Drying
In this stage water is removed from the shaped bricks. This helps preventing the bricks from deforming or cracking which may result due to the rapid evaporation
Firing
This is the most crucial process in refractory manufacturing. The modeled bricks are fired at high temperature to complete their thermochemical reaction so that they do not deform.
Inspection
The bricks' physical and chemical properties are inspected very carefully by rigid quality management procedures.
Packing shipment
We guarantee efficient delivery every time.
Packing
We also supply (Click on following picture if interested):
- Q:What can be applied to the burned refractory brick to resist heat shock?
- Acidic refractory material use monox as the main component, among which cilica brick and clay brick are commonly used. Silica brick is silicious product containing monox more than 93%, whose raw materials include silica, waste silica brick scrap and etc. The acid resistance of slag erosion ability is good, and the softening temperature under a fixed load is high. The volume won't shrink after repeated burning, but even a slight expand; but it is vulnerable to the erosion of basic slag, and has low thermal shock resistance. The silica brick is mainly used for coke oven, glass melting furnace, acid hearth furnace and other thermal equipments. Clay brick uses refractory clay as the main raw material, containing 30% to 46% of aluminuum oxide, belong to weakly acidic refractories. It has good heat shock resistance and corrosion stability to acid slag, and it's widely used. Neutral refractory materials use aluminum oxides, chromium hemitrioxides or carbons as the main components. Corundum products containing more than 95% of alumina is a kind of high quality refractory material with wide application.
- Q:How good is the hardness of corundum refractory brick?
- The basic materials of corundum refractories are fused corundum or sintered corundum. the refractory brick containing more than 90% of Al2O3 is called corundum refractory brick. so, corundum refractory brick. Corundum has a high hardness (9 level of Mohs hardness) such as zirconium corundum refractory brick. Corundum refractory brick is resistant to acid well and melting point is also high, also known as pure alumina refractory brick products, , it has a good effect. These are closely related with the structure of the Al - 0 key, titanium corundum refractory brick, and other basic slag. It is used in high temperature oxidizing atmosphere or in reducing atmosphere. the metal and glass solution have good stability. a-Al2O3 is the main material of high temperature refractory brick and high temperature electrical insulating material .
- Q:Which is the higher price of concrete solid brick and MU15 fired common brick (non clay brick)?
- On the wall to change the gradual implementation of the policy process, as excessive wall material, porous clay brick wall reform in some areas has completed his mission to history, new material shale and shale gangue to replace clay brick emerging. In order to promote the application of porous brick technology (Kong Xin), to further implement the policy of building energy saving and wall reform work, put forward the national standard design atlas "porous brick wall building structure" 96SJ101 "and" 96SG612 structure of porous brick wall revision work of the 2003 China building standard design and research institute.
- Q:Can refractory bricks be used to build a house?
- Refractory brick can be used to build houses, but you can not use ordinary cement to build, the cost is 3 times than that of ordinary brick.
- Q:How to make the adhesion between refractory brick and the inner wall of the boiler more firm?
- Professional furnaceman who can weld pins in the boiler steel plate is needed when have the bricklaying, mortar overflowing, connect with the refractory brick
- Q:What material are used to burn firebrick?
- Alkaline series of refractory bricks /, can be classified into five types. Refractory bricks are generally made from refractory clay (white clay) or other refractory materials. Refractory brick according to the composition of refractory material, that is, silicon aluminum refractory brick / carbon containing refractory brick / thermal insulation refractory brick/ zirconium containing refractory brick /
- Q:how much is the content of the high alumina of refractory brick?
- linear?change?on?reheating is small and Slag resistance is good, matte smelting, good thermal shock resistance used refractory materials should be resistant to high temperature: In front of the furnace, the temperature can reach 1800, copper blowing. The maximum temperature in the smelting furnace area is on the top, pyro-refining and electrorefining, magnesia chrome brick, magnesia chrome castable, magnesia alumina brick. The commonly used refractory materials is direct-bonded?magnesia-chrome?bricks, which has large volume density. manufacturing technique of copper smelting consists of five parts, Clay brick
- Q:How to prevent high alumina refractory brick from producing crack when reproduce high alumina refractory brick?
- 1-1, on the 1 in order to prevent the emergence of crack in the production of high alumina refractory brick. 2 is appropriate, the water absorption rate of the tube mill should be controlled below 6%, the excess air coefficient controlled between level 1 and 2. The water absorption rate of clinker of bauxite with high alumina controlled under 4%-5%, making the high aluminum refractory brick burning in a smoothly and steadily weak oxidation atmosphere, and should be adjusted by thermotechnic
- Q:Can refractory bricks be used when it cracks for 1cm
- 3, If the crack is caused by burning or drying, then it can't be used. While if the carck is caused by refractory brick molding, it still can be used. 4, the crack is caused by refractory bricks raw materials.
- Q:Why masonry walls must not be mixed with clay bricks?
- In fact, it is possible to allow concrete walls to be added to the masonry structure. It's just upside down.
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Fireclay Brick - Low Porosity Refractory Clay Brick
- Ref Price:
-
- Loading Port:
- China main port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 100 kg
- Supply Capability:
- 2000000 kg/month
OKorder Service Pledge
OKorder Financial Service
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