High-Performance Zirconia Ceramic Filter Plate

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Zirconia ceramic foam filter

Application:For the filtration of molten steel and alloy,large scale iron casting

Product standard:China national GB/T 25139-2010

Zirconia ceramic foam filters are determined for filtering of steel and steel alloys up to the temperature of 1700 °C.
Filters are recommended especially for high quality grades of alloys.

-Drop turbulent of molten steel and alloy

-Improve accepted rate of steel casting

-Reduce foreign matter of steel casting

-Drop twice oxide flaw

-Reduce second-face flaw after machine process

PHYSICAL PROPERTY:

Main material:ZrO2

Applied Temperature:≤1700℃

Color:Yellow

Hole density (PPI):10/20PPI(PPI=pores per inch)

Porosity(%):80-87

Bending strength（Mpa）:≥1.0

Compressive Strength(MPa):≥1.75

Bulk Density(g/cm3):0.7-0.85

DIMENSIONS:

Length*width*height=(40-100)*(40-100)*(20-35)mm

With round,square and rectangle shape.

Size tolerance:±1mm

Pore size: 10/20PPI

PPI tolerance:±2PPI

CHEMICAL COMPOSITION:

Al2O3 MgOSiO2 Fe2O3 ZrO2

≤1.8% ≥3.0% ≤0.5% ≤0.1% ≥94.00%

APPEARANCE REQUIREMENTS:

-No cracking allowed across the full length of the edge

-Any fine cracks within the filter matrix may not be through-going

-Filters should be free from loose debris

Q: Performance advantages of ceramic filter: The base is provided with a slime recovery rotor, the rotor consists of a shaft, multistage ceramic filter disc, stripper plate, multi section water connecting pipe, pipe support plate, negative pressure connecting component dynamic disk; the rotor is in the recovery of coal slime liquid tank; the ceramic filter disc by a plurality of ceramic microporous plate cavity, located on the same axis of a ceramic plate cavity communicated through the outlet connection pipe.

Q: The ceramic filter plate is broken. What will happen to the vacuum pump?: If it is found that the ceramic plate is broken, it should stop in time to replace the broken ceramic plate. Ceramic filter is produced by vacuum suction vacuum pump to the pulp in the water through the ceramic plate away, the surface aperture ceramic plate for several microns, so it can intercept the cake on the ceramic plate on the surface, if the ceramic plate is broken, a hole is a few millimeters, when the vacuum suction pump when they go together along with the pulp pump.

Q: Is the filter plate of the ceramic filter afraid of freezing?: In addition, the temperature is one of the factors affecting the filter suction effect of ceramic filter. The lower the temperature, the worse the suction effect.Therefore, the ceramic filter plate, especially the ceramic filter plate after use, should be protected under low temperature environment.

Q: How many degrees does the ceramic filter melt?: Spinel is basically over 1600-1700. It's not too acid proof.There are other materials such as silicon nitride. Ceramics can be more than 1300 degrees in temperature. So the material you are using now is unlikely to melt and melt, and you can change it into one of the top materials. Baidu, this stuff is all over the street.

Q: The efficiency of ceramic filter is low. What's wrong with it?: Ceramic filter by vacuum suction effect in the ceramic filter plate to cake drying purpose, ceramic filter plate needs cleaning and life, if you discover that the slurry sucking effect is poor or even grout should first consider these three aspects:Ceramic filter plateTwo factors of ceramic filter plate most likely, respectively is the rupture and plugging holes: the rupture will lead to distortion and poor vacuum cleaning; plugging holes will cause the filter plate suction effect is poor even if grout, ceramic filter plugging hole, can strengthen cleaning (such as shorten the cleaning cycle, prolong the cleaning time, increase the amount of nitrate), such as strengthening the cleaning effect is still not improved, it should consider the life approaching should be scrapped and replaced with ceramic filter plate new (replacement plate should not put new or different manufacturers is mounted on the same line, best can complete change).Vacuum system failureThe vacuum degree of ceramic filter is usually about -0.085MPa. If the abnormal vacuum is found, the normal vacuum suction can not be provided, and the suction effect will be poor, or even the pulp will not be sucked.If the vacuum is abnormal, should adhere to the vacuum pump, vacuum connection pipe is whether the fault Water Leakage leakage, distribution valve friction sealing, ceramic filter plate is connected with the rubber tube is aging or exfoliation, ceramic filter plate rupture.

Q: Why does not the iron filter of the ceramic filter work?: The ore condition has changed, such as high concentration of material, fine grain size and increase of mud content.

Q: Ceramic filter fineness thin mud suction is not what to do more: Users such as pulp size is too small, too much mud, after analysis, the following methods of testing, the results have improved, it may wish to try the following methods, perhaps of help:The vacuum degree is about -0.08MPa.Adjust spindle speed and increase drying time.Ceramic filter plate with suitable pore size range.Ceramic filter plate brand on the market range, its quality is good or bad, the feed condition itself is not an ideal situation, such as ceramic filter plate with the aperture to the mine conditions do not match, it will exacerbate the effects of poor, life is short.It can shorten the combined cleaning cycle, strengthen the cleaning effect and prolong the cleaning time.

Q: Microporous ceramic filter plate cleaning: For the use of a long time, the method 1, the effect is still no significant improvement, that is how to plug the ceramic filter plate regeneration? The ceramic filter plate with uneven or non sucking slurry can be removed, and oxalic acid or other acid liquid with certain concentration and certain temperature can be taken together to dredge the microporous of the ceramic filter plate. (do not recommend sulphuric acid)

Q: Excuse me, what's the reason that all ceramic filters do not attract ore?: After the joint cleaning, 0~2 hours of suction effect may be good, 2~4 may drop slightly, 4 hours later will become worse and worse, or even suck. This case should first check the backwash water pressure (instantaneous maximum pressure should not be less than 0.08MPa) is to meet the requirements, should also advance down (to ensure normal and ultrasonic cleaning combined with nitric acid dosage sufficient) and prolong the cleaning time.

Q: How to determine the quality of ceramic fiber filter board simply?: Ceramic fiber filter board, in fact, ceramic fiber board, also known as aluminum silicate, refractory fiberboard.

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