• High Quality Zirconia Ceramic Filter Plate System 1
  • High Quality Zirconia Ceramic Filter Plate System 2
  • High Quality Zirconia Ceramic Filter Plate System 3
  • High Quality Zirconia Ceramic Filter Plate System 4
  • High Quality Zirconia Ceramic Filter Plate System 5
High Quality Zirconia Ceramic Filter Plate

High Quality Zirconia Ceramic Filter Plate

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Loading Port:
Tianjin
Payment Terms:
TT OR LC
Min Order Qty:
1 pc
Supply Capability:
10000000 pc/month

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Specifications


1. dia. 50*22mm-20ppi 

2. material: zirconia 

3. color: yellow 

4. tolerance: +/- 2mm 

5. working temperature: 1700 C 


Ceramic Foam Filters

Zirconia for Steel Foundries

 

 

Characteristics

 

Ceramic Foam Filters are designed for the filtration of molten steel, alloy steel, and especially for high quality steel alloys casting temperature up to 1700 °C , which have high porosity (76%-82%), high thremal shock resistance and large specific surface.

 

 

 

Advantages

 

Ceramic foam filters help to enhanced quality of castings and reduce cost.

 

l  Special 3D structure to reduce turbulence of flowing molten metal.

l  Reduce defective rate of castings.

l  Improved mechanical properties of castings.

 

l  Improved precision of dimensions and shapes of castings.

 

l  Reduced costs of machining operations.

 

l  Simplify pouring systems and increase utilization ratio of mold.

 


 

Specifications

 

Materials

Zirconia

Working Temp.(°C)

≤1700

Color

Yellow

Pore Size(PPI)

10

Porosity(%)

76~82

Compression Strength(MPa)

≥2.5

Bulk Density(g/cm3)

0.7~1.1

Thermal Shock Resistance

Excellent

Application

Carbon steel low alloy steel

 

Note: Special size and 10-20 pore size (PPI) can be custom made.

 

 

 

Selection

1) Pore size is based on casting material and casting weight, regularly 10ppi and 20ppi for steel casting filtration.

2) Filter size is decided by the sculpt, fusion and the characteristic of ceramic foam filter.

Package

The filters are packed in carboard box and pallet protecting them from damage.

Box size: 54x36x28cm.

Pallet size: 1.1x1.1x1.9m.

36 boxes per pallet, 10 pallet per 20’’ container, 20 pallets per 40’’container.

Notice of Application

1. In order to reduce the impact of hot molten metal to filters, pouring bowl shall put down as low as possible from filters.

2. It is recommended to use compressed air to blow dust off from filter before usage.

3. Ceramic foam filters should be stored in dry place to avoid moisture.


Q: The ceramic filter plate is broken. What will happen to the vacuum pump?
That's a good question. I hope my answer will help you.Ceramic filter ceramic plate broken, nothing more than ceramic plate plug and ceramic plate rupture, you should be the problem of ceramic plate rupture.
Q: What are the causes of the powder moisture in the ceramic filter?
The ore condition has changed, such as high concentration of material, fine grain size and increase of mud content.
Q: What happens when the pressure on the filter plate is uneven during backwashing?
The working process of ceramic filter is: suction - drying - unloading - backwash - suction - drying - unloading - backwash...... In circulation, suction, the drying process is to make the slurry liquid by vacuum suction and capillary effect (usually water) through the filter media from the left, the filter cake on the filter medium (the two processes like device, through the pump) scraper discharge, discharge will complete a ceramic filter in the absorption cycle, slurry, drying process, some fine particles may enter the filter medium or stacked on the surface (a lot of pipeline internal filtration medium ceramic filter plate), these small particles will cause blockage of filter media lose permeability so that the filtering effect of variation, in order to reduce the possibility of blockage, ceramic filter will enter the backwash (this process is like a water jet device). Ceramic filter backwash is through the pressure of water, these small particles plug discharge ceramic filter board.
Q: Why should filter core be used in backwash of ceramic filter?
Ceramic filter recoil stage is with certain pressure of clean water from the inside out washing ceramic filter plate, the outer aperture ceramic filter plate from inside is gradually reduced, such as flushing water and unclean inside contain impurities that may block ceramic filter board, other structures in the recoil stage of pollution. Such as recoil, water is not clean, you must go through the water filter cartridge to filter again, the choice of filter core, the higher the accuracy of filtration, the more clean water, but the filter is more likely to plug, scrap. Of course, the water is clean and contains little solids. The filter core is not easy to plug and even water filters can be removed.
Q: The efficiency of ceramic filter is low. What's wrong with it?
Ceramic filter is a new and efficient dehydration equipment. If users find the ceramic filter board surface suction effect is poor, or even do not suck slurry, we should promptly investigate the causes, so as not to affect production efficiency.
Q: Why does not the iron filter of the ceramic filter work?
You should make it clear that the filter cake has always been dry or suddenly dry, and now how much moisture? Generally, the ceramic filter is used to filter iron powder, and the water content of the filter cake is about 10%.
Q: Can the plate filter press pass through the filter plate?
Specific, it is necessary to choose the filter characteristics according to different materials. Plate and frame filter press: plate and frame filter press is an industrial realization of solid, liquid separation, plate and frame filter press is suspension, liquid-solid, liquid two phase, applied to chemical, ceramics, oil
Q: The working principle of ceramic filter
Based on the work principle of ceramic filter function of the capillary, by using porous ceramic as filter media, a large number of small capillary action with solid-liquid separation equipment design principle using microporous ceramic disc filter in negative pressure, working conditions, characteristics of the microporous ceramic filter plate with its unique water impermeable, extraction of ceramic filter plate and external vacuum cavity the differential pressure tank suspension material under the action of negative pressure adsorption in the ceramic filter plate, solid material can not through the microporous ceramic filter plate is retained on the surface of the ceramic plate, and the liquid due to the hydrophilic effect of vacuum pressure difference and the ceramic filter plate is passed into the gas-liquid distribution device (vacuum barrel) efflux or recycling so as to achieve the purpose of solid-liquid separation.
Q: What's the acid of the ceramic filter plate?
Ceramic filter automatic control system: control system through the metering pump will be concentrated nitric acid automatic mixing ceramic filter plate into nitrate after proportioning through the pipeline, so that it can be dissolved, dredge the blockage in the most microporous ceramic filter plate. This is the ceramic filter plate pickling, pickling, acid dosage should be sufficient as little pickling effect.
Q: What are the functions of honeycomb ceramic filters?
High quality and high density straight hole mesh, the product has high heat resistance and impact resistance properties of cast high fever temperature, design straight hole to guarantee the balance between strength and flow, effectively remove impurities and slag particles, the mechanical properties of casting, the surface quality and the qualified rate of products is greatly improved.

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