FRP Pultrusion Profiles - Solid FRP Flooring Panel

FRP Pultrusion Profiles - Solid FRP Flooring Panel System 1

FRP Pultrusion Profiles - Solid FRP Flooring Panel

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1.Brief Introduction

GRPGratings are produced by wet moulding and hot curing in a heated mould. Thereinforcement consists of continuous fibreglass rovings in alternating layers.So the loads are distributed evenly in all directions.
Design

‍2.Characteristics

1)corrosion/slip resistant
2) fire/impact retardant
3) high strength-to-weight ratio
4) easy to install and to maintain

3.Product Specifications

‍Item no.	Height(mm)	Mesh Size (mm)	Standard Panel Sizes (mm)	Bar Thickness (top/bottom-mm)	Open Area	Weight (kg/mm)
1	13	50.8×50.8	3660×1220	6.4 / 5.4	76%	5.5
2	15	25.4×25.4 / 50.8×50.8	3660×1220	6.2 / 5	57%	7.2
3	15	38.1×38.1	3660×1225	6.3 / 5.2	69%	6.5
4	15	20×20 / 40×40	4047×1247	6.35 / 5.3	47%	11.5
5	20	38.1×38.1	3665×1225	6.3 / 5	69%	9.3
6	20	12.8×12.8×12.8 / 38.5×38.5	3434×970	7.2 / 6.4	27%	18.5
7	25	38.1×38.1	3665×1225	6.35 / 5	69%	12.3
8	25	40×40	4047×1007	6.35 / 5	70%	12.2
9	25	19×19 / 38×38	4005×1220	6.4 / 5	44%	15.5
10	25	25×100(Bearing bars to run width direction)	3007×1009	9.4 / 8(length) 6.4 / 5(width)	67%	13.8
11	25	25.4×101.6(Bearing bars to run width direction)	3660×1220	7 / 5	67%	13.0
12	25	101.6×25.4(Bearing bars to run length direction)	3665×1225	7 / 5	67%	13.1
13	30	38.1×38.1	4008×1525	6.6 / 5	68%	14.6
14	30	40×40	4047×1007	6.6 / 5	69%	14.2
15	30	20×20 / 40×40	4047×1247	7 / 5	42%	18.1
16	30	12.7×12.7×12.7 / 38×38	4040×1220	7 / 5	30%	23.5
17	30	26×26 / 52×52	4011×1150	6.5/5	56%	13.6
18	38	38.1×38.1	3969×1525	7 / 5	66%	19.2
19	38	40×40	4047×1007	7 / 5	67%	18.8
20	38	152.4×25.4(Bearing bars to run length direction)	3665×1226	7 / 5(length) 9 / 7(width)	68%	20.4
21	38	101.6×38.1(Bearing bars to run length direction)	3660×1220	7 / 5	76%	14.5
22	38	19×19 / 38.1×38.1	4045×1220	7 / 5	40%	23.5
23	38	20×20 / 40×40	4047×1247	7 / 5	42%	22
24	40	40×40	4047×1247	7 / 5	67%	20.0
25	40	220×60	2207×1507	7 / 5	85%	9.5
26	40	20×20 / 40×40	4047×1207	7 / 5	42%	23.7
27	50	50.7×50.7	3660×1225	8.3 / 5	69%	21.5
28	50	50.7×50.7	3660×1225	8.8 / 5	68%	23.5
29	50	25.35×25.35 / 50.7×50.7	3660×1220	8 / 6	47%	26.0
30	50	152.4×38.1(Bearing bars to run length direction)	3660×1220	9 / 7	72%	20.8
31	50	38.1×38.1	3665×1225	11.5 / 9	48%	40.5
32	63	38.1×38.1	3660×1220	12 / 9	47%	52
33	63	38.1×38.1	3670×1230	12 / 9	46%

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‍4.FAQ

Excellent Properties

1. Corrosion and chemicalresistant

Corrosionis a major problem for metal or wooden grating, stair treads and other productsin many different industries such as chemical plants, food and beveragefactories, water and wastewater facilities, power facilities. MINCOM®grating isparticularly designed to provide safe, long-lasting, economical and worry-freesolutions in environments where chemicals and other corrosive materials attackand destroy metal or wood. According to different environmental requirements,such resins as orthophthalic polyester, is ophthalmic polyester, vinylester orphenolic are chosen as matrix material.

2.High strength-to-weight ratio

‍gratingmanufactured as a composite of continuous fiberglass strands and high qualityresin is integrally constructed for strength, but it is less than one-half theweight of steel grating allowing easy removal for access below floor level andinstallation with no heavy equipment and less manpower. gratings meet specified load requirements for steel and are more impactresistant than metal.

3. Fire retardant

gratinghas flame spread rating of 25 or less depending on different resin systems astested in term of ASTM E-84. Test Report can be offered upon request. Specialfire retardant requirements can also be met by adding extra additives.

4. Ergonomic

Employeesare experiencing fatigue after standing on solid concrete or heavynon-adjustable galvanized steel platforms all day, gratings are the bestsolutions to ease the strain on the backs, feet and legs of workers increasingworkers’ comfort and productivity due to its natural slight resiliency thatmakes them comfortable to stand on for a long period.

5. Slip-resistant

moldedgrating has a concave top surface for slip resistance after it is extractedfrom the mold. Should a grit surface be specified, the grit would be eitherbonded to the top of the completed grating as a secondary operation or embeddedto the top of grating before heating, both providing superior slip resistance.Diamond cover top or gritted cover top are also available upon request.

6. Anti-aging

Morethan 20 years of Life is guaranteed for MINCOM®FRP gratings.

7. Easymaintenance

Installit and forget about it. MINCOM®grating is easy to clean, its open meshespermitting debris to fall through grating panel and preventing hazardousbuildup on walking surface. MINCOM®grating is free from re-painting year afteryear not only for the inherent corrosion resistance but also for the molded-incolor and ultraviolet resistance character.

8.Safety

NON-CONDUCTIVE property makes MINCOM®grating ideallysuitable in electrically hazardous locations acting as an insulator.
NON-MAGNETIC property allows MINCOM® grating to be used in sensitiveinstallations where the inherent magnetic properties of metal grating willprove dangerous.

9. Comprehensive economical efficiency

Thecost of FRP grating is about 10% to 30% higher than that of steel grating, Butthe installation cost is about 60-80%lower! And steel grating have to be maintained everyyear. FRP grating is free of maintainence! The comprehensiveeconomical efficiency is much higher than that of steel grating.

FRP FLORING PANEL-SOLID ‍

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Q:Can FRP pultrusion profiles be customized or tailored to specific project requirements?: Indeed, FRP (Fiber Reinforced Polymer) pultrusion profiles have the capability to be customized or tailored according to the specific demands of a project. The process of pultrusion, which is employed in the manufacturing, enables the creation of continuous fiber-reinforced composite profiles while providing a considerable amount of design flexibility. By adjusting the design and manufacturing parameters, the dimensions, shapes, and mechanical properties required by a project can be accommodated. The customization procedure commences with a comprehension of the project's needs and specifications. This involves identifying the desired profile dimensions, cross-sectional shape, and mechanical properties such as strength, stiffness, and durability. Based on these requirements, engineers and manufacturers can devise a personalized solution. The customization of FRP pultrusion profiles can be accomplished through various methods. Firstly, the selection of reinforcement materials, such as fiberglass, carbon fiber, or aramid fiber, can be made based on the desired mechanical characteristics. The orientation and volume fraction of the fibers can also be adjusted to optimize the strength and stiffness of the profile. Additionally, the resin matrix utilized in the pultrusion process can be customized to enhance specific properties like fire resistance, chemical resistance, or UV resistance. To meet the project's requirements, different resin systems including polyester, vinyl ester, or epoxy can be utilized. Furthermore, during the manufacturing process, the pultrusion method allows for the incorporation of additional features. This includes the addition of inserts, fastener holes, grooves, or other structural details to the profile. These modifications can be tailored to the specific project requirements, ensuring compatibility with the overall design and assembly. In conclusion, FRP pultrusion profiles offer a significant level of customization and tailoring to cater to the specific demands of a project. This versatility has made them a favored choice in various industries such as construction, infrastructure, aerospace, and automotive, where lightweight, durable, and corrosion-resistant materials are essential.

Q:Can FRP pultrusion profiles be used in automotive applications?: FRP pultrusion profiles can indeed be utilized in automotive applications, presenting a myriad of advantages that render them appropriate for such use. Firstly, these profiles possess the dual attributes of being lightweight and strong, which holds immense significance within the automotive industry. As weight reduction stands as a top priority for enhancing fuel efficiency and performance, the commendable strength-to-weight ratio of FRP profiles enables the creation of lighter vehicles that consume less fuel. Secondly, FRP pultrusion profiles exhibit exceptional corrosion resistance, a vital characteristic for automotive applications routinely encountering exposure to various chemicals, moisture, and harsh environments. This corrosion resistance ensures the long-term dependability and durability of the profiles, ultimately reducing maintenance expenses and prolonging the lifespan of automotive components. Moreover, FRP pultrusion profiles offer remarkable design flexibility, thereby facilitating the formation of intricate shapes and geometries that can be customized to meet specific automotive requirements. This flexibility allows for the seamless integration of FRP profiles into numerous automotive components, including body panels, structural supports, interior trims, and suspension parts. Additionally, FRP pultrusion profiles demonstrate high fatigue resistance, a crucial aspect for automotive applications that involve repetitive loading and vibrations. The fatigue resistance of FRP profiles guarantees their enduring performance and aids in averting failures and breakdowns. Lastly, FRP pultrusion profiles are non-conductive, an advantageous attribute in automotive applications necessitating electrical isolation. This property obviates the necessity for supplementary insulation and mitigates the risk of electrical failures and short circuits. All in all, the amalgamation of lightweightness, robustness, corrosion resistance, design flexibility, fatigue resistance, and electrical non-conductivity renders FRP pultrusion profiles suitable for diverse automotive applications, thereby contributing to enhanced performance, fuel efficiency, durability, and safety within the automotive industry.

Q:Can FRP pultrusion profiles be used in oil and gas applications?: Yes, FRP (Fiber Reinforced Polymer) pultrusion profiles can be used in oil and gas applications. FRP pultrusion profiles are known for their excellent corrosion resistance, high strength-to-weight ratio, and durability, making them suitable for various industries, including oil and gas. In oil and gas applications, FRP pultrusion profiles can be used for a wide range of purposes. They can be employed in the construction of pipelines, offshore platforms, and subsea structures. FRP profiles can also be used in the fabrication of tanks, vessels, and other equipment exposed to corrosive environments. One of the key advantages of FRP pultrusion profiles in oil and gas applications is their resistance to corrosion. Unlike traditional materials like steel, FRP does not rust or corrode when exposed to moisture, chemicals, or saltwater. This corrosion resistance extends the lifespan of the profiles and reduces maintenance costs. Additionally, FRP pultrusion profiles offer high strength and stiffness. They can withstand high pressures, extreme temperatures, and harsh operating conditions typically found in oil and gas environments. Their lightweight nature also makes them easier to handle and install compared to heavier materials like steel. Another benefit of FRP profiles is their non-conductive nature. This property makes them suitable for applications where electrical conductivity needs to be minimized, such as in offshore platforms or in areas with potential electrical hazards. Overall, FRP pultrusion profiles have proven to be a reliable and cost-effective solution for oil and gas applications. Their corrosion resistance, high strength, and lightweight properties make them ideal for various components and structures within the industry.

Q:Can FRP pultrusion profiles be used in wastewater treatment facilities?: Yes, FRP (Fiber Reinforced Polymer) pultrusion profiles can be used in wastewater treatment facilities. FRP pultrusion profiles offer several advantages such as high strength-to-weight ratio, corrosion resistance, and durability, which make them suitable for use in harsh environments like wastewater treatment facilities. In wastewater treatment facilities, there are various applications where FRP pultrusion profiles can be used. These include but are not limited to walkways, handrails, ladders, grating, and structural supports. The corrosion resistance of FRP makes it ideal for use in areas exposed to moisture and chemicals present in wastewater. Furthermore, FRP profiles are lightweight, which simplifies installation and reduces the load on supporting structures. The durability of FRP pultrusion profiles ensures long-term performance, even in aggressive environments. They have a high resistance to chemical attack, UV radiation, and bacterial growth, making them suitable for wastewater treatment applications. Additionally, FRP profiles can be designed to meet specific load requirements and can be easily fabricated to fit various shapes and sizes. Moreover, FRP pultrusion profiles offer excellent electrical insulation properties, which can be advantageous in wastewater treatment facilities where electrical safety is a concern. In summary, FRP pultrusion profiles can be effectively used in wastewater treatment facilities due to their corrosion resistance, durability, lightweight nature, and versatility in design and fabrication. These profiles can provide long-lasting solutions for various applications within these facilities, ensuring operational efficiency and minimizing maintenance requirements.

Q:Are FRP pultrusion profiles resistant to fuels?: Yes, FRP (Fiber Reinforced Polymer) pultrusion profiles are generally resistant to fuels. The combination of high-strength fibers and a polymer matrix makes FRP profiles highly resistant to various chemicals, including fuels. This resistance is primarily due to the non-reactive nature of the polymer matrix, which prevents the fuel from causing any significant degradation or damage to the profiles. FRP pultrusion profiles are commonly used in industries where exposure to fuels is a common occurrence, such as the automotive, aerospace, and oil and gas sectors. These profiles have been extensively tested and proven to withstand prolonged contact with fuels without experiencing any detrimental effects. Additionally, FRP profiles offer several advantages over traditional materials like steel or aluminum in fuel-related applications. They are corrosion-resistant, lightweight, and have excellent dimensional stability, making them ideal for use in environments where the risk of fuel exposure is high. However, it is important to note that the specific resistance of FRP pultrusion profiles to fuels may vary depending on the type and concentration of the fuel, as well as the specific composition of the FRP material. Therefore, it is always recommended to consult with the manufacturer or supplier to ensure that the chosen FRP profiles are suitable for the specific fuel-related application.

Q:What are the typical lifespan of FRP pultrusion profiles?: The typical lifespan of FRP (Fiber Reinforced Polymer) pultrusion profiles can vary depending on various factors such as the quality of materials used, environmental conditions, and the specific application in which they are used. However, on average, FRP pultrusion profiles have a lifespan of 25 to 30 years. FRP pultrusion profiles are known for their durability and resistance to corrosion, rot, and UV radiation, which contributes to their extended lifespan. The use of high-quality resins and fibers in the manufacturing process ensures that the profiles can withstand harsh conditions and maintain their structural integrity over time. It is important to note that proper installation, regular maintenance, and adherence to recommended usage guidelines can further enhance the lifespan of FRP pultrusion profiles. Additionally, factors such as exposure to extreme temperatures, chemical exposure, and mechanical stress can affect the lifespan of these profiles. Overall, FRP pultrusion profiles offer a reliable and long-lasting solution for various applications in industries such as construction, infrastructure, transportation, and marine.

Q:Are FRP pultrusion profiles resistant to electrical arcing?: FRP pultrusion profiles are generally resistant to electrical arcing. This is because they are made from non-conductive materials like fiberglass reinforced plastic. These profiles do not conduct electricity, which makes them ideal for applications where electrical arcing or conductivity is a concern. However, it is important to note that the specific resistance to electrical arcing may vary depending on the specific composition and design of the FRP pultrusion profiles. It is recommended to consult with the manufacturer or supplier of the profiles to ensure they meet the required electrical resistance standards for a particular application.

Q:Can FRP pultrusion profiles be used in the construction of offshore platforms?: FRP pultrusion profiles have the capability to be utilized in the construction of offshore platforms. These profiles possess a range of beneficial characteristics that render them appropriate for offshore applications. To begin with, FRP pultrusion profiles exhibit a combination of lightness and strength, which is vital for withstanding the harsh environmental conditions encountered by offshore platforms, such as strong winds, waves, and corrosive saltwater. The high strength-to-weight ratio of FRP makes it an optimal choice for reducing overall weight while preserving structural integrity. Moreover, FRP is exceptionally resistant to corrosion, unlike conventional construction materials like steel. This is particularly crucial in offshore environments where metal structures can rapidly corrode due to exposure to saltwater. FRP pultrusion profiles remain unaffected by rust or corrosion, resulting in extended service life and diminished maintenance costs. Additionally, FRP pultrusion profiles possess the capability to be designed and manufactured with exceptional fire resistance properties. This is of utmost importance for offshore platforms, as fire incidents can lead to catastrophic consequences. FRP materials can be engineered to satisfy specific fire safety standards, providing an additional layer of protection. Furthermore, FRP pultrusion profiles offer design flexibility, as they can be easily tailored to meet individual project requirements. This allows for the creation of intricate shapes and sizes, facilitating efficient construction and installation of offshore platforms. In conclusion, the lightweight, corrosion-resistant, fire-resistant, and customizable nature of FRP pultrusion profiles deems them an appropriate choice for constructing offshore platforms. They offer numerous advantages over traditional materials, contributing to enhanced safety, durability, and cost-effectiveness in offshore construction projects.

Q:Are FRP pultrusion profiles resistant to saltwater corrosion?: Yes, FRP (Fiber Reinforced Plastic) pultrusion profiles are highly resistant to saltwater corrosion. The corrosion resistance of FRP profiles is one of their key advantages over traditional materials such as steel or aluminum. The combination of the reinforcing fibers and the resin matrix used in FRP pultrusion profiles makes them inherently resistant to the corrosive effects of saltwater. FRP profiles are composed of a mixture of glass or carbon fibers embedded in a thermosetting resin. These materials do not react with saltwater, preventing the corrosion that occurs in metals when exposed to saltwater for an extended period. Additionally, the resin matrix used in FRP profiles provides a protective barrier that further prevents saltwater from reaching the reinforcing fibers. The corrosion resistance of FRP pultrusion profiles makes them ideal for applications in marine environments. They are commonly used in structures such as seawalls, dock fenders, offshore platforms, and marine vessels. The durability of FRP profiles in saltwater environments ensures long-term performance and reduces the need for frequent maintenance or replacement. However, it is important to note that while FRP pultrusion profiles are highly resistant to saltwater corrosion, they may still be affected by other factors such as UV radiation or chemical exposure. Therefore, it is essential to consider the specific environmental conditions and consult with manufacturers or experts to select the most suitable FRP profile for a particular application.

Q:What is the lifespan of FRP pultrusion profiles?: The lifespan of FRP (Fiber Reinforced Polymer) pultrusion profiles can vary depending on several factors. Generally, FRP pultrusion profiles have a long lifespan and are known for their durability and longevity. One key factor that influences the lifespan of FRP pultrusion profiles is the quality of the materials used in their construction. High-quality FRP materials, such as those made with premium resins and high-strength fibers, tend to have a longer lifespan compared to lower-quality materials. Additionally, the environmental conditions in which the FRP pultrusion profiles are installed can impact their lifespan. Exposure to extreme temperatures, moisture, UV radiation, chemicals, and mechanical stresses can all affect the performance and lifespan of FRP profiles. Therefore, proper installation and maintenance are crucial to ensuring their longevity. When properly designed, manufactured, and installed, FRP pultrusion profiles can have a lifespan ranging from 25 to 50 years or even longer. However, it is important to note that this estimate can vary depending on the specific application, the level of exposure to harsh conditions, and the overall care and maintenance of the profiles over time. Regular inspections, cleaning, and repairs, if necessary, can help extend the lifespan of FRP pultrusion profiles. Consultation with manufacturers or industry experts can provide more specific information on the expected lifespan of FRP profiles for a particular application or environment.

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