FRP Pultrusion Profiles - Solid FRP Flooring Panel

FRP Pultrusion Profiles - Solid FRP Flooring Panel System 1

FRP Pultrusion Profiles - Solid FRP Flooring Panel

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1.Brief Introduction

GRPGratings are produced by wet moulding and hot curing in a heated mould. Thereinforcement consists of continuous fibreglass rovings in alternating layers.So the loads are distributed evenly in all directions.
Design

‍2.Characteristics

1)corrosion/slip resistant
2) fire/impact retardant
3) high strength-to-weight ratio
4) easy to install and to maintain

3.Product Specifications

‍Item no.	Height(mm)	Mesh Size (mm)	Standard Panel Sizes (mm)	Bar Thickness (top/bottom-mm)	Open Area	Weight (kg/mm)
1	13	50.8×50.8	3660×1220	6.4 / 5.4	76%	5.5
2	15	25.4×25.4 / 50.8×50.8	3660×1220	6.2 / 5	57%	7.2
3	15	38.1×38.1	3660×1225	6.3 / 5.2	69%	6.5
4	15	20×20 / 40×40	4047×1247	6.35 / 5.3	47%	11.5
5	20	38.1×38.1	3665×1225	6.3 / 5	69%	9.3
6	20	12.8×12.8×12.8 / 38.5×38.5	3434×970	7.2 / 6.4	27%	18.5
7	25	38.1×38.1	3665×1225	6.35 / 5	69%	12.3
8	25	40×40	4047×1007	6.35 / 5	70%	12.2
9	25	19×19 / 38×38	4005×1220	6.4 / 5	44%	15.5
10	25	25×100(Bearing bars to run width direction)	3007×1009	9.4 / 8(length) 6.4 / 5(width)	67%	13.8
11	25	25.4×101.6(Bearing bars to run width direction)	3660×1220	7 / 5	67%	13.0
12	25	101.6×25.4(Bearing bars to run length direction)	3665×1225	7 / 5	67%	13.1
13	30	38.1×38.1	4008×1525	6.6 / 5	68%	14.6
14	30	40×40	4047×1007	6.6 / 5	69%	14.2
15	30	20×20 / 40×40	4047×1247	7 / 5	42%	18.1
16	30	12.7×12.7×12.7 / 38×38	4040×1220	7 / 5	30%	23.5
17	30	26×26 / 52×52	4011×1150	6.5/5	56%	13.6
18	38	38.1×38.1	3969×1525	7 / 5	66%	19.2
19	38	40×40	4047×1007	7 / 5	67%	18.8
20	38	152.4×25.4(Bearing bars to run length direction)	3665×1226	7 / 5(length) 9 / 7(width)	68%	20.4
21	38	101.6×38.1(Bearing bars to run length direction)	3660×1220	7 / 5	76%	14.5
22	38	19×19 / 38.1×38.1	4045×1220	7 / 5	40%	23.5
23	38	20×20 / 40×40	4047×1247	7 / 5	42%	22
24	40	40×40	4047×1247	7 / 5	67%	20.0
25	40	220×60	2207×1507	7 / 5	85%	9.5
26	40	20×20 / 40×40	4047×1207	7 / 5	42%	23.7
27	50	50.7×50.7	3660×1225	8.3 / 5	69%	21.5
28	50	50.7×50.7	3660×1225	8.8 / 5	68%	23.5
29	50	25.35×25.35 / 50.7×50.7	3660×1220	8 / 6	47%	26.0
30	50	152.4×38.1(Bearing bars to run length direction)	3660×1220	9 / 7	72%	20.8
31	50	38.1×38.1	3665×1225	11.5 / 9	48%	40.5
32	63	38.1×38.1	3660×1220	12 / 9	47%	52
33	63	38.1×38.1	3670×1230	12 / 9	46%

‍

‍4.FAQ

Excellent Properties

1. Corrosion and chemicalresistant

Corrosionis a major problem for metal or wooden grating, stair treads and other productsin many different industries such as chemical plants, food and beveragefactories, water and wastewater facilities, power facilities. MINCOM®grating isparticularly designed to provide safe, long-lasting, economical and worry-freesolutions in environments where chemicals and other corrosive materials attackand destroy metal or wood. According to different environmental requirements,such resins as orthophthalic polyester, is ophthalmic polyester, vinylester orphenolic are chosen as matrix material.

2.High strength-to-weight ratio

‍gratingmanufactured as a composite of continuous fiberglass strands and high qualityresin is integrally constructed for strength, but it is less than one-half theweight of steel grating allowing easy removal for access below floor level andinstallation with no heavy equipment and less manpower. gratings meet specified load requirements for steel and are more impactresistant than metal.

3. Fire retardant

gratinghas flame spread rating of 25 or less depending on different resin systems astested in term of ASTM E-84. Test Report can be offered upon request. Specialfire retardant requirements can also be met by adding extra additives.

4. Ergonomic

Employeesare experiencing fatigue after standing on solid concrete or heavynon-adjustable galvanized steel platforms all day, gratings are the bestsolutions to ease the strain on the backs, feet and legs of workers increasingworkers’ comfort and productivity due to its natural slight resiliency thatmakes them comfortable to stand on for a long period.

5. Slip-resistant

moldedgrating has a concave top surface for slip resistance after it is extractedfrom the mold. Should a grit surface be specified, the grit would be eitherbonded to the top of the completed grating as a secondary operation or embeddedto the top of grating before heating, both providing superior slip resistance.Diamond cover top or gritted cover top are also available upon request.

6. Anti-aging

Morethan 20 years of Life is guaranteed for MINCOM®FRP gratings.

7. Easymaintenance

Installit and forget about it. MINCOM®grating is easy to clean, its open meshespermitting debris to fall through grating panel and preventing hazardousbuildup on walking surface. MINCOM®grating is free from re-painting year afteryear not only for the inherent corrosion resistance but also for the molded-incolor and ultraviolet resistance character.

8.Safety

NON-CONDUCTIVE property makes MINCOM®grating ideallysuitable in electrically hazardous locations acting as an insulator.
NON-MAGNETIC property allows MINCOM® grating to be used in sensitiveinstallations where the inherent magnetic properties of metal grating willprove dangerous.

9. Comprehensive economical efficiency

Thecost of FRP grating is about 10% to 30% higher than that of steel grating, Butthe installation cost is about 60-80%lower! And steel grating have to be maintained everyyear. FRP grating is free of maintainence! The comprehensiveeconomical efficiency is much higher than that of steel grating.

FRP FLORING PANEL-SOLID ‍

‍

Q: Can FRP pultrusion profiles be used in wastewater or sewage treatment plants?: FRP pultrusion profiles are applicable for use in wastewater or sewage treatment plants. These materials possess exceptional resistance against corrosion, making them an ideal option for environments that frequently encounter chemicals, moisture, and harsh conditions, such as wastewater treatment plants. Compared to conventional materials like steel or concrete, FRP pultrusion profiles offer numerous advantages. They are lightweight, yet incredibly sturdy and long-lasting, facilitating easy installation while maintaining resistance against damage or degradation over time. Additionally, FRP profiles possess non-conductive properties and display good thermal insulation, which can prove advantageous in specific applications within wastewater treatment plants. Moreover, FRP materials exhibit immunity to corrosion and rust, even when exposed to aggressive chemicals and gases commonly present in wastewater or sewage treatment plants. This corrosion resistance significantly prolongs the lifespan of FRP pultrusion profiles, thereby reducing the necessity for frequent maintenance and replacement. To summarize, owing to their corrosion resistance, durability, and other favorable properties, FRP pultrusion profiles are an appropriate choice for a variety of applications in wastewater or sewage treatment plants, including walkways, platforms, handrails, grating, and structural supports.

Q: How do FRP pultrusion profiles perform in extreme temperatures?: FRP pultrusion profiles are known for their excellent performance in extreme temperatures. Due to their unique composition of fiberglass and resin matrix, they are highly resistant to thermal expansion and contraction. This means that even in extremely cold or hot environments, FRP profiles maintain their structural integrity without warping or deforming. In high-temperature conditions, FRP pultrusion profiles exhibit remarkable dimensional stability and do not soften or melt like some other materials. They have a high glass transition temperature, which allows them to withstand even the most extreme heat without losing their strength or shape. This makes FRP profiles suitable for applications such as furnace components, exhaust systems, and industrial ovens. On the other hand, in extremely cold temperatures, FRP pultrusion profiles remain tough and durable. They do not become brittle or prone to cracking like traditional materials such as metal or concrete. This makes them suitable for use in cold storage facilities, refrigerated trucks, and other low-temperature environments. Furthermore, FRP pultrusion profiles have excellent resistance to chemical corrosion. They are not affected by exposure to various chemicals or solvents, making them suitable for use in harsh chemical processing environments. This resistance to chemical corrosion also extends to extreme temperatures, further enhancing their performance in such conditions. Overall, FRP pultrusion profiles have proven to be reliable and versatile materials in extreme temperature environments. Their ability to maintain structural integrity, dimensional stability, and resistance to chemical corrosion make them a preferred choice for various industries and applications where temperature extremes are a concern.

Q: Are FRP pultrusion profiles resistant to fading or discoloration?: Yes, FRP (Fiber Reinforced Polymer) pultrusion profiles are highly resistant to fading and discoloration. This is due to the inherent properties of the materials used in their construction. FRP profiles are typically made with a combination of fiberglass reinforcements and a polymer resin matrix, which are both inherently resistant to UV radiation and other environmental factors that cause fading and discoloration. The polymer resin matrix used in FRP profiles is specifically formulated to provide excellent chemical resistance and UV stability, ensuring that the profiles maintain their original color and appearance over an extended period of time. This makes FRP pultrusion profiles an ideal choice for outdoor applications, where exposure to sunlight and other harsh weather conditions is common. Furthermore, the manufacturing process of pultrusion ensures that the color of FRP profiles is consistent throughout their entire cross-section. This means that even if there is minor surface damage or wear, the underlying color of the profile remains the same, ensuring a consistent appearance. Overall, FRP pultrusion profiles offer superior resistance to fading and discoloration, making them a durable and long-lasting option for various applications, such as construction, infrastructure, transportation, and more.

Q: Are FRP pultrusion profiles resistant to oils and greases?: Yes, FRP pultrusion profiles are generally resistant to oils and greases. The combination of fiberglass reinforcement and resin matrix in FRP pultrusions provides excellent resistance to various chemicals, including oils and greases. This makes them suitable for applications where exposure to oils and greases is expected.

Q: Are FRP pultrusion profiles resistant to fungal growth?: Yes, FRP (Fiber Reinforced Polymer) pultrusion profiles are generally resistant to fungal growth. The composite materials used in pultrusion, such as resins and fibers, are inherently resistant to biological degradation, including fungal attack. The non-porous nature of FRP pultrusion profiles also makes it difficult for fungi to penetrate and grow on the surface. Additionally, the manufacturing process of pultrusion involves curing the composite materials at high temperatures, which further enhances their resistance to fungal growth. However, it is important to note that no material is completely immune to fungal growth under all conditions. Factors such as high humidity, prolonged exposure to moisture, and poor maintenance practices may still contribute to fungal growth on FRP pultrusion profiles, although to a lesser extent compared to other materials like wood or metal. Regular inspection and proper cleaning can help maintain the fungal resistance of FRP pultrusion profiles over their lifespan.

Q: Can FRP pultrusion profiles be used in electrical insulation applications?: Yes, FRP (Fiber Reinforced Polymer) pultrusion profiles can be used in electrical insulation applications. FRP profiles offer excellent electrical insulation properties, making them suitable for a wide range of electrical applications. The high dielectric strength of FRP materials ensures that electrical currents are effectively contained within the desired pathways, preventing leakage and electrical hazards. Additionally, FRP profiles possess low electrical conductivity, reducing the risk of electrical shorts and improving overall safety in electrical insulation applications. The non-magnetic nature of FRP materials is also advantageous, as it eliminates the possibility of electromagnetic interference (EMI) in sensitive electrical systems. Furthermore, FRP pultrusion profiles are lightweight, corrosion-resistant, and have a long service life, making them a cost-effective and durable solution for electrical insulation applications.

Q: Are FRP pultrusion profiles resistant to chemicals used in food packaging?: Yes, FRP pultrusion profiles are generally resistant to the chemicals commonly used in food packaging. The combination of fiberglass reinforcement and resin matrix used in FRP profiles provides excellent chemical resistance, making them a suitable choice for applications involving contact with food packaging chemicals. However, it is always recommended to consult with the manufacturer or supplier to ensure specific compatibility with the chemicals involved.

Q: Are FRP pultrusion profiles resistant to termites?: Yes, FRP pultrusion profiles are resistant to termites. Due to their composition of fiberglass and resin, they are not a food source for termites and are therefore not susceptible to termite damage.

Q: Can FRP pultrusion profiles be used in mining applications?: Yes, FRP pultrusion profiles can be used in mining applications. FRP (Fiber Reinforced Polymer) pultrusion profiles offer excellent strength-to-weight ratio, corrosion resistance, and durability, making them suitable for various mining applications such as support structures, ventilation systems, walkways, and equipment enclosures. Additionally, FRP profiles are non-conductive and non-magnetic, making them ideal for underground mining environments.

Q: Can FRP pultrusion profiles be used in the construction and building materials industry?: FRP pultrusion profiles are indeed applicable in the construction and building materials sector. These profiles are created by pulling continuous fibers through a resin bath and then into a heated die, which aids in curing the resin and shaping the profile. One of the primary advantages of FRP pultrusion profiles lies in their exceptional strength-to-weight ratio. Despite being lightweight, they possess incredible durability and strength, making them an optimal choice for construction purposes where weight reduction is desired. Moreover, FRP pultrusion profiles exhibit outstanding resistance to corrosion, which proves particularly advantageous in environments with moisture, chemicals, or harsh weather conditions. This corrosion resistance extends the lifespan of building materials, thereby reducing maintenance and replacement expenses. FRP pultrusion profiles can serve a wide array of construction applications, including structural components like beams, columns, and trusses. They are also frequently utilized as reinforcements in concrete structures, offering added strength and durability. Additionally, these profiles find utility in cladding, decking, handrails, ladders, and other non-structural elements within buildings. Furthermore, FRP pultrusion profiles provide design flexibility as they can easily be customized and manufactured to specific shapes, sizes, and properties. This adaptability renders them suitable for diverse construction projects, ranging from small-scale residential buildings to large-scale industrial complexes. In conclusion, FRP pultrusion profiles are highly appropriate for the construction and building materials industry due to their superior strength-to-weight ratio, corrosion resistance, design flexibility, and versatility.

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