FRP Pultrusion Profiles - Solid FRP Flooring Panel

FRP Pultrusion Profiles - Solid FRP Flooring Panel System 1

FRP Pultrusion Profiles - Solid FRP Flooring Panel

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1.Brief Introduction

GRPGratings are produced by wet moulding and hot curing in a heated mould. Thereinforcement consists of continuous fibreglass rovings in alternating layers.So the loads are distributed evenly in all directions.
Design

‍2.Characteristics

1)corrosion/slip resistant
2) fire/impact retardant
3) high strength-to-weight ratio
4) easy to install and to maintain

3.Product Specifications

‍Item no.	Height(mm)	Mesh Size (mm)	Standard Panel Sizes (mm)	Bar Thickness (top/bottom-mm)	Open Area	Weight (kg/mm)
1	13	50.8×50.8	3660×1220	6.4 / 5.4	76%	5.5
2	15	25.4×25.4 / 50.8×50.8	3660×1220	6.2 / 5	57%	7.2
3	15	38.1×38.1	3660×1225	6.3 / 5.2	69%	6.5
4	15	20×20 / 40×40	4047×1247	6.35 / 5.3	47%	11.5
5	20	38.1×38.1	3665×1225	6.3 / 5	69%	9.3
6	20	12.8×12.8×12.8 / 38.5×38.5	3434×970	7.2 / 6.4	27%	18.5
7	25	38.1×38.1	3665×1225	6.35 / 5	69%	12.3
8	25	40×40	4047×1007	6.35 / 5	70%	12.2
9	25	19×19 / 38×38	4005×1220	6.4 / 5	44%	15.5
10	25	25×100(Bearing bars to run width direction)	3007×1009	9.4 / 8(length) 6.4 / 5(width)	67%	13.8
11	25	25.4×101.6(Bearing bars to run width direction)	3660×1220	7 / 5	67%	13.0
12	25	101.6×25.4(Bearing bars to run length direction)	3665×1225	7 / 5	67%	13.1
13	30	38.1×38.1	4008×1525	6.6 / 5	68%	14.6
14	30	40×40	4047×1007	6.6 / 5	69%	14.2
15	30	20×20 / 40×40	4047×1247	7 / 5	42%	18.1
16	30	12.7×12.7×12.7 / 38×38	4040×1220	7 / 5	30%	23.5
17	30	26×26 / 52×52	4011×1150	6.5/5	56%	13.6
18	38	38.1×38.1	3969×1525	7 / 5	66%	19.2
19	38	40×40	4047×1007	7 / 5	67%	18.8
20	38	152.4×25.4(Bearing bars to run length direction)	3665×1226	7 / 5(length) 9 / 7(width)	68%	20.4
21	38	101.6×38.1(Bearing bars to run length direction)	3660×1220	7 / 5	76%	14.5
22	38	19×19 / 38.1×38.1	4045×1220	7 / 5	40%	23.5
23	38	20×20 / 40×40	4047×1247	7 / 5	42%	22
24	40	40×40	4047×1247	7 / 5	67%	20.0
25	40	220×60	2207×1507	7 / 5	85%	9.5
26	40	20×20 / 40×40	4047×1207	7 / 5	42%	23.7
27	50	50.7×50.7	3660×1225	8.3 / 5	69%	21.5
28	50	50.7×50.7	3660×1225	8.8 / 5	68%	23.5
29	50	25.35×25.35 / 50.7×50.7	3660×1220	8 / 6	47%	26.0
30	50	152.4×38.1(Bearing bars to run length direction)	3660×1220	9 / 7	72%	20.8
31	50	38.1×38.1	3665×1225	11.5 / 9	48%	40.5
32	63	38.1×38.1	3660×1220	12 / 9	47%	52
33	63	38.1×38.1	3670×1230	12 / 9	46%

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‍4.FAQ

Excellent Properties

1. Corrosion and chemicalresistant

Corrosionis a major problem for metal or wooden grating, stair treads and other productsin many different industries such as chemical plants, food and beveragefactories, water and wastewater facilities, power facilities. MINCOM®grating isparticularly designed to provide safe, long-lasting, economical and worry-freesolutions in environments where chemicals and other corrosive materials attackand destroy metal or wood. According to different environmental requirements,such resins as orthophthalic polyester, is ophthalmic polyester, vinylester orphenolic are chosen as matrix material.

2.High strength-to-weight ratio

‍gratingmanufactured as a composite of continuous fiberglass strands and high qualityresin is integrally constructed for strength, but it is less than one-half theweight of steel grating allowing easy removal for access below floor level andinstallation with no heavy equipment and less manpower. gratings meet specified load requirements for steel and are more impactresistant than metal.

3. Fire retardant

gratinghas flame spread rating of 25 or less depending on different resin systems astested in term of ASTM E-84. Test Report can be offered upon request. Specialfire retardant requirements can also be met by adding extra additives.

4. Ergonomic

Employeesare experiencing fatigue after standing on solid concrete or heavynon-adjustable galvanized steel platforms all day, gratings are the bestsolutions to ease the strain on the backs, feet and legs of workers increasingworkers’ comfort and productivity due to its natural slight resiliency thatmakes them comfortable to stand on for a long period.

5. Slip-resistant

moldedgrating has a concave top surface for slip resistance after it is extractedfrom the mold. Should a grit surface be specified, the grit would be eitherbonded to the top of the completed grating as a secondary operation or embeddedto the top of grating before heating, both providing superior slip resistance.Diamond cover top or gritted cover top are also available upon request.

6. Anti-aging

Morethan 20 years of Life is guaranteed for MINCOM®FRP gratings.

7. Easymaintenance

Installit and forget about it. MINCOM®grating is easy to clean, its open meshespermitting debris to fall through grating panel and preventing hazardousbuildup on walking surface. MINCOM®grating is free from re-painting year afteryear not only for the inherent corrosion resistance but also for the molded-incolor and ultraviolet resistance character.

8.Safety

NON-CONDUCTIVE property makes MINCOM®grating ideallysuitable in electrically hazardous locations acting as an insulator.
NON-MAGNETIC property allows MINCOM® grating to be used in sensitiveinstallations where the inherent magnetic properties of metal grating willprove dangerous.

9. Comprehensive economical efficiency

Thecost of FRP grating is about 10% to 30% higher than that of steel grating, Butthe installation cost is about 60-80%lower! And steel grating have to be maintained everyyear. FRP grating is free of maintainence! The comprehensiveeconomical efficiency is much higher than that of steel grating.

FRP FLORING PANEL-SOLID ‍

‍

Q: Are FRP pultrusion profiles resistant to impact from heavy machinery?: The high strength-to-weight ratio and excellent mechanical properties of FRP pultrusion profiles are well-known, making them resistant to various external impacts. However, their resistance to heavy machinery impacts depends on several factors. The impact resistance of FRP pultrusion profiles is determined by their design, composition, and reinforcement materials. Manufacturers use different materials like fiberglass, carbon fiber, or composites, which greatly affect the profiles' ability to withstand heavy machinery impacts. The thickness and overall dimensions of the FRP profiles also contribute to their impact resistance. Thicker profiles offer better resistance to impact loads than thinner ones. Additionally, profiles with reinforced sections or extra layers for structural integrity can further enhance their impact resistance. Considering the specific application and magnitude of impact from heavy machinery is crucial. While FRP pultrusion profiles can generally withstand moderate to high impacts, extreme forces or heavy machinery with substantial weight can still cause damage. In such cases, additional protective measures like impact-resistant coatings or metal inserts may be necessary. In conclusion, FRP pultrusion profiles demonstrate good resistance to impact from heavy machinery due to their inherent strength and durability. However, it is advisable to consult with the manufacturer or a structural engineer to ensure that the profiles meet the specific requirements of the application and machinery involved.

Q: Are FRP pultrusion profiles resistant to chemicals used in semiconductor manufacturing?: Yes, FRP (Fiber Reinforced Plastic) pultrusion profiles are generally resistant to the chemicals used in semiconductor manufacturing. FRP is known for its excellent chemical resistance, making it a suitable material for various industrial applications, including the semiconductor industry. The composite structure of FRP, consisting of a reinforced fiber matrix embedded in a polymer resin, provides resistance to a wide range of chemicals, including acids, alkalis, solvents, and other aggressive substances commonly used in semiconductor manufacturing processes. This resistance ensures that FRP pultrusion profiles can withstand exposure to these chemicals without significant degradation or corrosion, making them a reliable choice for use in semiconductor manufacturing environments. However, it is always advisable to consult the specific chemical resistance data provided by the manufacturer to ensure compatibility with the exact chemicals and concentrations used in a particular semiconductor manufacturing process.

Q: Are FRP pultrusion profiles resistant to chemicals used in food packaging?: Yes, FRP (Fiber Reinforced Polymer) pultrusion profiles are generally resistant to chemicals used in food packaging. FRP materials are known for their excellent resistance to a wide range of chemicals, including those commonly used in food packaging such as acids, bases, solvents, and oils. This chemical resistance makes FRP pultrusion profiles a suitable choice for applications involving contact with food packaging materials. However, it is important to note that the specific resistance of FRP profiles may vary depending on the formulation and type of resin used. Therefore, it is advisable to consult with the manufacturer or supplier to ensure that the chosen FRP pultrusion profiles are suitable for the specific chemicals used in the food packaging industry.

Q: Can FRP pultrusion profiles be used in the agricultural and farming industry?: Yes, FRP pultrusion profiles can be used in the agricultural and farming industry. These profiles are lightweight, durable, and resistant to corrosion, making them suitable for various applications such as structural supports, fencing, gates, and equipment enclosures. They offer high strength-to-weight ratio, excellent weather resistance, and can withstand harsh environmental conditions commonly found in agricultural settings. Additionally, FRP profiles are non-conductive and have low thermal conductivity, which makes them ideal for electrical insulation and thermal management in farm equipment.

Q: What are the quality control measures for FRP pultrusion profiles?: To ensure the desired standards are met, a series of steps and processes are involved in quality control measures for FRP pultrusion profiles. These measures encompass: 1. Inspection of raw materials: The initial step involves verifying the quality of the raw materials used in the pultrusion process. This entails assessing the properties and specifications of components such as fiberglass, resin, additives, and others. 2. Control of the process: Throughout the pultrusion process, it is crucial to monitor and control various parameters. This includes maintaining consistent temperature, pressure, and resin content during impregnation, forming, and curing stages. 3. Testing of samples: Regular sampling is conducted during production to evaluate profile quality. Mechanical properties, dimensional accuracy, and surface finish are tested to ensure they align with the required standards. 4. Visual examination: Each profile undergoes visual inspection to identify any defects, such as cracks, voids, delamination, or surface imperfections. This examination aids in detecting irregularities that may impact the profiles' structural integrity or aesthetics. 5. Mechanical assessment: Profiles are subjected to mechanical testing to evaluate strength, stiffness, and other mechanical properties. Flexural, tensile, impact, and compression tests are conducted, comparing the results to specified requirements to determine compliance with necessary standards. 6. Documentation of quality: Proper documentation is maintained throughout the manufacturing process, encompassing records of raw material specifications, process parameters, test results, and inspection reports. This ensures traceability and serves as a reference for quality assurance. 7. Non-destructive testing: In addition to mechanical testing, non-destructive techniques like ultrasonic testing or X-ray inspection may be employed to identify internal defects or inconsistencies without causing damage to the profiles. 8. Quality audits: Regular internal and external audits are performed to evaluate the effectiveness of quality control measures and ensure adherence to relevant industry standards and regulations. By incorporating these quality control measures, manufacturers can guarantee that FRP pultrusion profiles meet the necessary specifications, resulting in dependable and high-quality products.

Q: Can FRP pultrusion profiles be used in the construction industry?: Indeed, the construction industry can utilize FRP (Fiber Reinforced Polymer) pultrusion profiles. These profiles offer numerous benefits that make them appropriate for diverse construction applications. To begin with, FRP pultrusion profiles possess exceptional strength while remaining lightweight. Consequently, they are an excellent choice for construction projects as they provide a high strength-to-weight ratio. This reduces the overall weight of the structure while preserving its structural integrity. This advantage is particularly valuable for applications like bridges, walkways, and platforms. Furthermore, FRP pultrusion profiles exhibit a high level of resistance to corrosion. Unlike conventional construction materials such as steel or wood, FRP does not rust, rot, or corrode when exposed to harsh environmental conditions, chemicals, or moisture. Consequently, FRP profiles are ideal for outdoor or marine applications where corrosion can be a concern, such as seawalls, docks, or offshore structures. In addition, FRP pultrusion profiles possess excellent electrical and thermal insulation properties. This makes them suitable for applications where minimizing electrical conductivity is necessary, such as electrical enclosures or cable trays. Moreover, FRP profiles have low thermal conductivity, which enhances energy efficiency in buildings by reducing heat transfer. Furthermore, FRP pultrusion profiles are highly durable and require minimal maintenance. They boast a long service life and do not necessitate regular painting, sealing, or treatment like traditional materials. Consequently, significant cost savings can be achieved throughout the life cycle of a construction project. Lastly, FRP pultrusion profiles can be customized to meet specific strength, stiffness, and dimensional requirements. They can be produced in various shapes, sizes, and colors, allowing for flexibility in design. This versatility renders FRP profiles suitable for a wide range of construction applications, including beams, columns, gratings, handrails, and structural components. To summarize, FRP pultrusion profiles are a viable choice for the construction industry due to their lightweight nature, high strength, corrosion resistance, electrical and thermal insulation properties, durability, low maintenance requirements, and design flexibility.

Q: Are FRP pultrusion profiles resistant to sulfuric acid?: FRP pultrusion profiles display a notable resistance to sulfuric acid and this corrosion resistance is a key advantage they hold over traditional materials like steel or concrete. Sulfuric acid, known for its highly corrosive nature, poses no threat to FRP pultrusion profiles due to the inherent properties of the composite materials used in their construction. The primary reason behind the corrosion resistance of FRP profiles lies in the resin matrix that encases the reinforcing fibers. The commonly utilized resins in pultrusion, namely polyester, vinyl ester, and epoxy, exhibit remarkable chemical resistance, including resistance to sulfuric acid. However, it is essential to acknowledge that the resistance of FRP pultrusion profiles to sulfuric acid can vary based on multiple factors. The concentration and temperature of the acid, as well as the specific resin formulation employed in the profile, can impact the overall resistance. In scenarios involving highly concentrated acid or elevated temperatures, it is advisable to consult the manufacturer or supplier to ensure that the specific FRP profile meets the necessary resistance requirements. On the whole, FRP pultrusion profiles offer a high level of resistance to sulfuric acid, making them apt for a wide range of applications in industries where this corrosive substance may be present, such as chemical processing, wastewater treatment, or mining.

Q: Are FRP pultrusion profiles resistant to humidity or moisture?: FRP pultrusion profiles exhibit remarkable resistance to humidity and moisture. Their inherent ability to repel water absorption stems from the amalgamation of fiberglass reinforcement and a polymer resin matrix. Unlike conventional materials such as wood or metal, FRP pultrusion profiles remain unaffected by moisture or heightened humidity levels, as they neither expand, distort, nor corrode. This moisture resistance renders FRP pultrusions suitable for a diverse array of applications spanning across industries like construction, infrastructure, and marine environments. Moreover, the resistance to moisture can be further bolstered by applying additional protective coatings or surface finishes to FRP pultrusion profiles, thereby escalating their resilience against humidity and moisture.

Q: Can FRP pultrusion profiles be used in the construction of agricultural structures?: Yes, FRP (Fiber Reinforced Polymer) pultrusion profiles can be used in the construction of agricultural structures. FRP pultrusion profiles offer several advantages that make them suitable for agricultural applications. Firstly, FRP pultrusion profiles are lightweight yet strong, making them ideal for constructing agricultural structures such as greenhouses, barns, and storage facilities. Their high strength-to-weight ratio allows for easy installation and reduces the overall weight of the structure, thereby minimizing the need for heavy machinery during construction. Secondly, FRP pultrusion profiles are corrosion-resistant, which is a crucial characteristic for agricultural structures that are exposed to various environmental elements such as moisture, chemicals, and fertilizers. Unlike traditional materials like wood or steel, FRP does not rot, rust, or corrode, ensuring the longevity and durability of the agricultural structure. Additionally, FRP pultrusion profiles offer excellent electrical insulation properties. This is particularly beneficial in agricultural applications where electrical equipment, such as lighting systems or ventilation controls, are commonly used. The non-conductive nature of FRP prevents the risk of electrical shocks or short circuits. Moreover, FRP pultrusion profiles are highly customizable and can be designed to meet specific requirements. This flexibility allows for the creation of structures that are tailored to the unique needs of agricultural operations, such as load-bearing capacity, dimensional accuracy, and thermal insulation. Furthermore, FRP pultrusion profiles are non-magnetic, making them suitable for use in agricultural structures where magnetic interference can disrupt sensitive equipment or affect the growth of crops. Overall, the use of FRP pultrusion profiles in the construction of agricultural structures offers numerous benefits, including lightweight construction, corrosion resistance, electrical insulation, customization options, and non-magnetic properties. These advantages make FRP pultrusion profiles a viable and practical choice for agricultural applications.

Q: Can FRP pultrusion profiles be used in the construction of pedestrian tunnels?: Yes, FRP (Fiber Reinforced Polymer) pultrusion profiles can be used in the construction of pedestrian tunnels. FRP profiles offer several advantages such as high strength-to-weight ratio, corrosion resistance, and durability, making them suitable for tunnel construction. Additionally, FRP profiles can be easily customized to meet specific design requirements and offer long-term cost savings due to their low maintenance needs.

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