• FRP Pultrusion Profiles - Solid FRP Flooring Panel System 1
  • FRP Pultrusion Profiles - Solid FRP Flooring Panel System 2
  • FRP Pultrusion Profiles - Solid FRP Flooring Panel System 3
FRP Pultrusion Profiles - Solid FRP Flooring Panel

FRP Pultrusion Profiles - Solid FRP Flooring Panel

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1.Brief Introduction

 

GRPGratings are produced by wet moulding and hot curing in a heated mould. Thereinforcement consists of continuous fibreglass rovings in alternating layers.So the loads are distributed evenly in all directions.

Design

Regularly Moulded GRP Gratings have a polyester resinmatrix. Glass content is approximately 35%. Standard colours are green, yellowor grey, other colours are available according to RAL. ‍

 

 

2.Characteristics

1)corrosion/slip resistant
2) fire/impact retardant
3) high strength-to-weight ratio
4) easy to install and to maintain

 

3.Product Specifications 

Item no.

Height(mm)

Mesh Size
 (mm)

Standard Panel Sizes
 (mm)

Bar Thickness
 (top/bottom-mm)

Open Area

Weight
 (kg/mm)

1

13

50.8×50.8

3660×1220

6.4 / 5.4

76%

5.5

2

15

25.4×25.4 / 50.8×50.8

3660×1220

6.2 / 5

57%

7.2

3

15

38.1×38.1

3660×1225

6.3 / 5.2

69%

6.5

4

15

20×20 / 40×40

4047×1247

6.35 / 5.3

47%

11.5

5

20

38.1×38.1

3665×1225

6.3 / 5

69%

9.3

6

20

12.8×12.8×12.8 / 38.5×38.5

3434×970

7.2 / 6.4

27%

18.5

7

25

38.1×38.1

3665×1225

6.35 / 5

69%

12.3

8

25

40×40

4047×1007

6.35 / 5

70%

12.2

9

25

19×19 / 38×38

4005×1220

6.4 / 5

44%

15.5

10

25

25×100(Bearing bars to run width direction)

3007×1009

9.4 / 8(length)
 6.4 / 5(width)

67%

13.8

11

25

25.4×101.6(Bearing bars to run width direction)

3660×1220

7 / 5

67%

13.0

12

25

101.6×25.4(Bearing bars to run length direction)

3665×1225

7 / 5

67%

13.1

13

30

38.1×38.1

4008×1525

6.6 / 5

68%

14.6

14

30

40×40

4047×1007

6.6 / 5

69%

14.2

15

30

20×20 / 40×40

4047×1247

7 / 5

42%

18.1

16

30

12.7×12.7×12.7 / 38×38

4040×1220

7 / 5

30%

23.5

17

30

26×26 / 52×52

4011×1150

6.5/5

56%

13.6

18

38

38.1×38.1

3969×1525

7 / 5

66%

19.2

19

38

40×40

4047×1007

7 / 5

67%

18.8

20

38

152.4×25.4(Bearing bars to run length direction)

3665×1226

7 / 5(length)
 9 / 7(width)

68%

20.4

21

38

101.6×38.1(Bearing bars to run length direction)

3660×1220

7 / 5

76%

14.5

22

38

19×19 / 38.1×38.1

4045×1220

7 / 5

40%

23.5

23

38

20×20 / 40×40

4047×1247

7 / 5

42%

22

24

40

40×40

4047×1247

7 / 5

67%

20.0

25

40

220×60

2207×1507

7 / 5

85%

9.5

26

40

20×20 / 40×40

4047×1207

7 / 5

42%

23.7

27

50

50.7×50.7

3660×1225

8.3 / 5

69%

21.5

28

50

50.7×50.7

3660×1225

8.8 / 5

68%

23.5

29

50

25.35×25.35 / 50.7×50.7

3660×1220

8 / 6

47%

26.0

30

50

152.4×38.1(Bearing bars to run length direction)

3660×1220

9 / 7

72%

20.8

31

50

38.1×38.1

3665×1225

11.5 / 9

48%

40.5

32

63

38.1×38.1

3660×1220

12 / 9

47%

52

33

63

38.1×38.1

3670×1230

12 / 9

46%

4.FAQ

 

Excellent Properties

1. Corrosion and chemicalresistant  

Corrosionis a major problem for metal or wooden grating, stair treads and other productsin many different industries such as chemical plants, food and beveragefactories, water and wastewater facilities, power facilities. MINCOM®grating isparticularly designed to provide safe, long-lasting, economical and worry-freesolutions in environments where chemicals and other corrosive materials attackand destroy metal or wood. According to different environmental requirements,such resins as orthophthalic polyester, is ophthalmic polyester, vinylester orphenolic are chosen as matrix material.

 2.High strength-to-weight ratio

gratingmanufactured as a composite of continuous fiberglass strands and high qualityresin is integrally constructed for strength, but it is less than one-half theweight of steel grating allowing easy removal for access below floor level andinstallation with no heavy equipment and less manpower.  gratings meet specified load requirements for steel and are more impactresistant than metal.

3. Fire retardant

gratinghas flame spread rating of 25 or less depending on different resin systems astested in term of ASTM E-84. Test Report can be offered upon request. Specialfire retardant requirements can also be met by adding extra additives.

4. Ergonomic

Employeesare experiencing fatigue after standing on solid concrete or heavynon-adjustable galvanized steel platforms all day, gratings are the bestsolutions to ease the strain on the backs, feet and legs of workers increasingworkers’ comfort and productivity due to its natural slight resiliency thatmakes them comfortable to stand on for a long period.

5. Slip-resistant

moldedgrating has a concave top surface for slip resistance after it is extractedfrom the mold. Should a grit surface be specified, the grit would be eitherbonded to the top of the completed grating as a secondary operation or embeddedto the top of grating before heating, both providing superior slip resistance.Diamond cover top or gritted cover top are also available upon request.

6. Anti-aging

Morethan 20 years of Life is guaranteed for MINCOM®FRP gratings.

 7. Easymaintenance

Installit and forget about it. MINCOM®grating is easy to clean, its open meshespermitting debris to fall through grating panel and preventing hazardousbuildup on walking surface. MINCOM®grating is free from re-painting year afteryear not only for the inherent corrosion resistance but also for the molded-incolor and ultraviolet resistance character.

 8.Safety

NON-CONDUCTIVE property makes MINCOM®grating ideallysuitable in electrically hazardous locations acting as an insulator.
NON-MAGNETIC property allows MINCOM® grating to be used in sensitiveinstallations where the inherent magnetic properties of metal grating willprove dangerous.  

9. Comprehensive economical efficiency

Thecost of FRP grating is about 10% to 30% higher than that of steel grating, Butthe installation cost is about 60-80%lower! And steel grating have to be maintained everyyear. FRP grating is free of maintainence! The comprehensiveeconomical efficiency is much higher than that of steel grating.

 

 FRP FLORING PANEL-SOLID

 

Q: What are the characteristics of FRP products?
Corrosion resistanceFRP is a good corrosion resistant material. It has good resistance to atmosphere, water and acid, alkali, salt, various kinds of oils and solvents. Has been applied to all aspects of chemical corrosion, is replacing carbon steel, stainless steel, wood, nonferrous metals and so on.
Q: Are FRP pultrusion profiles resistant to chemicals used in semiconductor manufacturing?
FRP pultrusion profiles have a general resistance to chemicals typically employed in semiconductor manufacturing. Known for its exceptional chemical resistance, FRP is a suitable material for various industrial applications, including the semiconductor industry. The composite structure of FRP, which comprises a reinforced fiber matrix embedded in a polymer resin, provides resistance to a broad range of chemicals such as acids, alkalis, solvents, and other aggressive substances commonly used in semiconductor manufacturing processes. This resistance guarantees that FRP pultrusion profiles can endure exposure to these chemicals without significant degradation or corrosion, making them a dependable choice for implementation in semiconductor manufacturing environments. However, it is always advisable to refer to the manufacturer's specific chemical resistance data to ensure compatibility with the particular chemicals and concentrations employed in a specific semiconductor manufacturing process.
Q: How do FRP pultrusion profiles perform in extreme temperatures?
FRP pultrusion profiles are known for their excellent performance in extreme temperatures. Due to their unique composition of fiberglass and resin matrix, they are highly resistant to thermal expansion and contraction. This means that even in extremely cold or hot environments, FRP profiles maintain their structural integrity without warping or deforming. In high-temperature conditions, FRP pultrusion profiles exhibit remarkable dimensional stability and do not soften or melt like some other materials. They have a high glass transition temperature, which allows them to withstand even the most extreme heat without losing their strength or shape. This makes FRP profiles suitable for applications such as furnace components, exhaust systems, and industrial ovens. On the other hand, in extremely cold temperatures, FRP pultrusion profiles remain tough and durable. They do not become brittle or prone to cracking like traditional materials such as metal or concrete. This makes them suitable for use in cold storage facilities, refrigerated trucks, and other low-temperature environments. Furthermore, FRP pultrusion profiles have excellent resistance to chemical corrosion. They are not affected by exposure to various chemicals or solvents, making them suitable for use in harsh chemical processing environments. This resistance to chemical corrosion also extends to extreme temperatures, further enhancing their performance in such conditions. Overall, FRP pultrusion profiles have proven to be reliable and versatile materials in extreme temperature environments. Their ability to maintain structural integrity, dimensional stability, and resistance to chemical corrosion make them a preferred choice for various industries and applications where temperature extremes are a concern.
Q: Are FRP pultrusion profiles resistant to impact and vibration?
Yes, FRP pultrusion profiles are generally resistant to impact and vibration due to their high strength-to-weight ratio and excellent flexural properties. The composite material used in the pultrusion process provides inherent toughness and durability, making FRP profiles suitable for applications where impact and vibration resistance are important considerations.
Q: Can FRP pultrusion profiles be used in high-voltage applications?
FRP pultrusion profiles are suitable for use in high-voltage applications due to their highly durable and electrically insulating nature. The material's consistency and uniform composition achieved through the pultrusion process ensure excellent electrical insulation properties. These profiles possess a high dielectric strength, enabling them to withstand high voltages without electrical breakdown. Additionally, they exhibit low electrical conductivity, preventing the flow of electric current. As a result, FRP profiles are ideal for applications requiring crucial electrical insulation, such as high-voltage power transmission and distribution systems, electrical substations, and equipment insulation. Aside from their electrical insulation capabilities, FRP pultrusion profiles offer numerous advantages in high-voltage applications. They are lightweight, corrosion resistant, and have a high strength-to-weight ratio, facilitating easy handling, installation, and maintenance. Furthermore, FRP profiles are non-magnetic and non-conductive, minimizing the risk of electromagnetic interference (EMI) in sensitive electrical systems. In conclusion, FRP pultrusion profiles are a dependable and efficient choice for high-voltage applications, providing exceptional electrical insulation, durability, and performance in challenging environments.
Q: What are the load-bearing capabilities of FRP pultrusion profiles?
FRP (Fiber Reinforced Polymer) pultrusion profiles have excellent load-bearing capabilities. The load-bearing capacity of FRP pultrusion profiles is determined by several factors such as the type and arrangement of fibers, resin properties, and the overall design of the profile. FRP pultrusion profiles are commonly used in various industries due to their high strength-to-weight ratio. The reinforcing fibers, typically made of materials such as fiberglass or carbon fiber, provide the profile with exceptional tensile and flexural strength. These fibers are embedded in a resin matrix, which further enhances the load-bearing capabilities of the profile. The load-bearing capacity of FRP pultrusion profiles can be tailored to meet specific requirements by adjusting the fiber type, orientation, and resin properties during the manufacturing process. This allows for a wide range of design possibilities and enables engineers to optimize the profiles for different applications. Furthermore, FRP pultrusion profiles exhibit excellent resistance to corrosion, making them suitable for use in harsh environments. Unlike traditional materials such as steel or wood, FRP profiles do not rust or rot, ensuring long-term durability and structural integrity. Overall, the load-bearing capabilities of FRP pultrusion profiles are highly impressive, making them a reliable choice for various load-bearing applications such as structural supports, bridges, platforms, and industrial equipment.
Q: Can FRP pultrusion profiles be used in chemical processing plants?
Yes, FRP (Fiber Reinforced Polymer) pultrusion profiles can be utilized in chemical processing plants. FRP is resistant to corrosion, chemicals, and extreme temperatures, making it an ideal material choice in such environments. Additionally, FRP pultrusion profiles offer high strength-to-weight ratio and low maintenance requirements, making them suitable for various applications within chemical processing plants.
Q: How do FRP pultrusion profiles perform in extreme cold temperatures?
FRP pultrusion profiles generally perform well in extreme cold temperatures. The composite materials used in their construction have low thermal conductivity, which helps in retaining their mechanical properties even in freezing conditions. However, it is important to consider the specific resin system and reinforcement used in the profiles, as different formulations may exhibit slightly varying performance characteristics. Overall, FRP pultrusion profiles are known for their excellent resistance to temperature variations, making them suitable for use in cold environments.
Q: Can FRP pultrusion profiles be used in the construction of swimming pool enclosures?
Yes, FRP (Fiber Reinforced Polymer) pultrusion profiles can be used in the construction of swimming pool enclosures. FRP pultrusion profiles are known for their high strength-to-weight ratio, corrosion resistance, and durability, making them suitable for outdoor applications like swimming pool enclosures. They are lightweight, easy to install, and have excellent resistance to water, chemicals, and UV radiation, making them an ideal choice for constructing enclosures that can withstand the harsh pool environment. Additionally, FRP pultrusion profiles offer design flexibility, allowing for the creation of various shapes and sizes to meet specific enclosure requirements.
Q: What are the limitations of using FRP pultrusion profiles?
There are several limitations to using FRP (Fiber Reinforced Polymer) pultrusion profiles. Firstly, they have a limited range of shapes and sizes compared to traditional construction materials like steel or wood. This restricts their applicability in certain design scenarios. Secondly, FRP pultrusion profiles are sensitive to high temperatures and can deform or lose their structural integrity when exposed to extreme heat. This limits their use in applications where high temperatures are involved, such as industrial processes or fire-prone environments. Additionally, FRP pultrusion profiles are more susceptible to UV degradation and can become brittle over time when exposed to sunlight. This necessitates the use of protective coatings or UV stabilizers, increasing the overall cost and maintenance requirements. Furthermore, due to the nature of pultrusion manufacturing process, it can be challenging to incorporate complex features or intricate designs into FRP profiles. This makes them less suitable for applications requiring intricate shapes or intricate structural connections. Lastly, FRP pultrusion profiles are generally more expensive than traditional materials like steel or wood. Despite their numerous advantages such as high strength-to-weight ratio, corrosion resistance, and electrical insulation properties, the higher upfront cost can be a deterrent for some projects or industries with budget constraints.

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