Forged Steel Grinding Ball DIA0.75’’-DIA6’’ with High Hardness and Good Wear-resistance
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Forged Steel Grinding Ball DIA0.75’’-DIA6’’ with High Hardness and Good Wear-resistance
1. Specification for Forged Steel Grinding Ball DIA0.75’’-DIA6’’ with High Hardness and Good Wear-resistance
Diameter: 20mm-150mm(0.75''-6'')
Hardness: 55HRC-65HRC
Breakage Rate<0.5%
Impact Toughness>12J/CM2
Certification: ISO9001:2008
Application: Metal Mines, Cement Plants, Chemical Industries, Power Stations
2. Type and Chemical Composition for Forged Steel Grinding Ball DIA0.75’’-DIA6’’ with High Hardness and Good Wear-resistance
Name | Material | C | Mn | Si | Cr | S | P |
CMAX-1 | 50Mn | 0.48-0.56 | 0.70-1.0 | 0.17-0.37 | ≤0.25 | ≤0.035 | ≤0.035 |
CMAX-2 | 60Mn | 0.57-0.65 | 0.70-1.0 | 0.17-0.37 | ≤0.25 | ≤0.035 | ≤0.035 |
CMAX-3 | 65Mn | 0.60-0.70 | 0.90-1.2 | 0.17-0.37 | ≤0.25 | ≤0.035 | ≤0.035 |
CMAX-4 | B2 | 0.70-0.85 | 0.70-0.80 | 0.17-0.37 | 0.2-0.7 | ≤0.03 | ≤0.03 |
CMAX-5 | 75SiMn | 0.70-0.90 | 0.70-1.20 | 0.4-0.8 | ≤0.25 | ≤0.03 | ≤0.03 |
CMAX-6 | Wear-resistant Alloy | 0.50-0.65 | 0.4-1.0 | 1.4-1.8 | 0.9-1.2 | ≤0.03 | ≤0.03 |
3. Physical Property for Forged Steel Grinding Ball DIA0.75’’-DIA6’’ with High Hardness and Good Wear-resistance
Name | Material | Impact Test(Ak.J/cm²) | Endurance Test Times(5m/T) | Surface Hardness (Φ25mm- Φ60mm) | Core Hardness (Φ25mm- Φ60mm) | Surface Hardness (Φ70mm- Φ100mm) | Core Hardness (Φ70mm- Φ100mm) | Breakage |
CMAX-1 | 50Mn | ≥12 | ≥10000 | ≥56 | ≥35 | ≥56 | ≥28 | <1% |
CMAX-2 | 60Mn | ≥13 | ≥10000 | ≥58 | ≥38 | ≥58 | ≥29 | <1% |
CMAX-3 | 65Mn | ≥15 | ≥12000 | ≥60 | ≥42 | ≥60 | ≥30 | <1% |
CMAX-4 | B2 | ≥17 | ≥12000 | ≥60 | ≥52 | ≥60 | ≥50 | <1% |
CMAX-5 | 75SiMn | ≥16 | ≥12000 | ≥60 | ≥50 | ≥60 | ≥48 | <1% |
CMAX-6 | Wear-resistant Alloy | ≥17 | ≥12000 | ≥60 | ≥54 | ≥60 | ≥52 | <1% |
4. Weight and Microstructure for Forged Steel Grinding Ball DIA0.75’’-DIA6’’ with High Hardness and Good Wear-resistance
Norminal Diameter | Diametrical Tolerance(mm) | Approx Weight of Single Ball(kg) | Average Number of One MT | Microstructure |
25mm/1'' | +1.5,-0.5 | 0.064 | 15625 | M+B+C (M-Martensite;B-Bainitic;C-Carbide) |
30mm/1.25'' | +1.5,-0.5 | 0.11 | 9090 | |
40mm/1.5'' | +2.0,-1.0 | 0.26 | 3846 | |
50mm/2'' | +2.0,-1.0 | 0.51 | 1961 | |
60mm/2.5'' | +3.0,-2.0 | 0.89 | 1124 | |
70mm/2.75'' | +3.0,-2.0 | 1.4 | 714 | |
80mm/3.25'' | +3.0,-2.0 | 2.1 | 476 | |
90mm/3.5'' | +3.0,-2.0 | 3 | 333 | |
100mm/4'' | +4.0,-3.0 | 4.1 | 244 | |
110mm/4.5'' | +4.0,-3.0 | 5.47 | 283 | |
120mm/4.75 | +4.0,-3.0 | 7.1 | 141 | |
130mm/5'' | +4.0,-3.0 | 9.02 | 111 |
5. Packing for Forged Steel Grinding Ball DIA0.75’’-DIA6’’ with High Hardness and Good Wear-resistance
5. Testing for Forged Steel Grinding Ball DIA0.75’’-DIA6’’ with High Hardness and Good Wear-resistance
- Q: There is a little trace of polishingShock polishing is even worseElectrolysis can not be uneven, there is a slight bump
- Buffing should be better, to see how your embryo, but a bit difficult
- Q: How is the silicon sol precision casting part priced? What is the price per ton of casting? Such as 304 material.
- The material is usually steel material price plus the cost (per ton of 2.5-3 million, plus profit).In the Yangtze River Delta region, generally 304 casting price of about 5-5.5 million / ton.The price will be higher if the parts are complex, or a piece weighs less than 100 grams.
- Q: How do casting parts remove stress?
- Annealing treatment, according to different casting annealing treatment, eliminate thermal stress, if need to restore hardness or increase hardness, and then quenching treatment
- Q: The casting sand is going on
- 2, causes(1) sand mold (core) strength is not high, when the box a little reason will fall off.(2) the strength of sand mould (core) is not high, it can not stand the erosion of molten steel.(3) box sand mould (core) crush.(4) high strength under high temperature, warpage, deformation and protuberance into the cast steel under the action of high temperature molten steel.(5) the floating sand in the air hole of the sand mold falls, especially when the floating sand falls in the casting, and the floating sand on the surface of the sand mold is easy to fall through the air vent.(6) when the box is closed, the surface of the mold cavity and the surface of the sand core are not cleaned, and the sand (core) surface has floating sand and so on.
- Q: The difference between cement sand castings, resin sand castings and vacuum casting parts
- Vacuum casting is the process of using ventilation molds. Molten metal flows into the mold by air pressure, and then removes air to form a vacuum. The casting process is mainly used for small parts or jewelry with exquisite detailsCompared with the traditional clay sand casting, heat hardening resin sand casting production with low surface roughness, high precision, good quality characteristics, dimensional accuracy of resin sand mold after hardening with good rigidity and high, and not easy to deform, so in the choice of process parameters, mechanical processing you can select a smaller margin, thereby reducing the consumption of metal solution and machining cost, which can improve the dimensional accuracy of castings.
- Q: Cause of choking of casting parts
- Is it boiling from the picture? Does it sound like a fire? If not, it's not choking. I feel like choking. The gas doesn't drain out
- Q: How can the casting be plated with ordinary zinc plating? The coating is too thin and requires 0.08 thickness
- Hot galvanizing doesn't seem to workThe zinc layer is 275g/ square meters of material coating is 0.019mm (mm), up to 0.08 thick.
- Q: Is 316 casting better than 304 casting?
- The degree of difficulty in the process of casting depends mainly on the structure, precision requirements, and hardness of the casting.
- Q: How to solve casting defect casting?
- Prevention methodReduce the gas in the metal liquid and oxidize the slag, improve the fluidity of the metal liquidIncrease pouring temperature and pouring speed, strengthen slag collection, slag block or bottom pouring bag, teapot ladle pouring, can not cut off when pouring, prevent the slag from blocking the nozzle, and cause the casting to breakIncrease the sprue and sprue height, increase the runner section area and the sprue number, and improve the filling speed and the metal hydrostatic headImprove the casting design and increase the thickness of the thin-wall part of the castingChange the pouring position and pouring system, the casting thin wall plane is located at the top and away from the gate, to prevent the filling of liquid metal splashing, eddy current, avoid metal stream in the casting thin sections or core support, cold iron, insert the confluence, when necessary, take horizontal vertical pouring cold or inclined castingIncrease the permeability of core and sand, strengthen the exhaust of mould, and the quantity of air outlet and riser should be enoughChange the size and location of the core, the inner cold iron, the core support, the internal cold iron, the insert should be no rust, no oil pollutionCheck the type, tight box, press the operation of iron is safe, to prevent running fire
- Q: What's the cause of the choking of the casting?,
- 2. when casting mold exhaust condition is not good, in the casting material use consider whether and hinder its gas permeability; in the process to consider to release more pores, multi venting; core exhaust is particularly important.
1. Manufacturer Overview
| Location | Zhangqiu, China |
| Year Established | 1995 |
| Annual Output Value | 150,000M.T. |
| Main Markets | 40%,South America; 30%,South Africa; 15%,Southeast Asia; 5%, Europe Area; 5%, North America; 5%, Other Areas |
| Company Certifications | ISO9001:2008;SGS Test Report |
2. Manufacturer Certificates
| a) Certification Name | |
| Range | |
| Reference | |
| Validity Period |
3. Manufacturer Capability
| a) Trade Capacity | |
| Nearest Port | Qingdao;Tianjin |
| Export Percentage | |
| No.of Employees in Trade Department | 25 |
| Language Spoken: | English, Chinese |
| b) Factory Information | |
| Factory Size: | 68,000m2 |
| No. of Production Lines | 15 |
| Contract Manufacturing | |
| Product Price Range | $700/M.T.-$1200/M.T. |
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Forged Steel Grinding Ball DIA0.75’’-DIA6’’ with High Hardness and Good Wear-resistance
- Ref Price:
-
- Loading Port:
- Qingdao
- Payment Terms:
- TT or LC
- Min Order Qty:
- 25M.T. m.t.
- Supply Capability:
- -
OKorder Service Pledge
OKorder Financial Service
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