• Forged Steel Grinding Ball with High Hardness HRC60-HRC65 & Dia0.75’’-Dia6’’ & ISO9001:2008 System 1
  • Forged Steel Grinding Ball with High Hardness HRC60-HRC65 & Dia0.75’’-Dia6’’ & ISO9001:2008 System 2
  • Forged Steel Grinding Ball with High Hardness HRC60-HRC65 & Dia0.75’’-Dia6’’ & ISO9001:2008 System 3
  • Forged Steel Grinding Ball with High Hardness HRC60-HRC65 & Dia0.75’’-Dia6’’ & ISO9001:2008 System 4
  • Forged Steel Grinding Ball with High Hardness HRC60-HRC65 & Dia0.75’’-Dia6’’ & ISO9001:2008 System 5
Forged Steel Grinding Ball with High Hardness HRC60-HRC65 & Dia0.75’’-Dia6’’ & ISO9001:2008

Forged Steel Grinding Ball with High Hardness HRC60-HRC65 & Dia0.75’’-Dia6’’ & ISO9001:2008

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Loading Port:
Qingdao
Payment Terms:
TT or LC
Min Order Qty:
25M.T. m.t.
Supply Capability:
150,000M.T. m.t./month

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Forged Steel Grinding Ball with High Hardness HRC60-HRC65 & Dia0.75’’-Dia6’’ & ISO9001:2008

1. Introduction of Forged Steel Grinding Ball with High Hardness HRC60-HRC65 & Dia0.75’’-Dia6’’ & ISO9001:2008

Grinding Ball as a medium for grinding machine, is consumables. Its main application is grinding materials to the usage standard. It is widely used in metal mines, power station, cement plant, chemical industry, etc.

2. Specification of Forged Steel Grinding Ball with High Hardness HRC60-HRC65 & Dia0.75’’-Dia6’’ & ISO9001:2008

  1. Size: 15-150mm

  2. Hardness: 55-65HRC

  3. Breakage Rate<0.5%

  4. Impact Toughness>12J/CM2

  5. Endurance Test>20000times

3. Chemical Composition of Forged Steel Grinding Ball with High Hardness HRC60-HRC65 & Dia0.75’’-Dia6’’ & ISO9001:2008

Material

C

Mn

Si

Cr

S

P

V

45#

0.42-0.50

0.50-0.80

0.17-0.37

≤0.25

≤0.035

≤0.035

50Mn

0.48-0.56

0.70-1.0

0.17-0.37

≤0.25

≤0.035

≤0.035

60Mn

0.57-0.65

0.7-1.0

0.17-0.37

≤0.25

≤0.035

≤0.035

65Mn

0.60-0.70

0.9-1.2

0.17-0.37

≤0.25

≤0.035

≤0.035

B2

0.7-0.85

0.7-0.8

0.17-0.37

0.2-0.7

≤0.03

≤0.03

75SiMn

0.7-0.90

0.7-1.2

0.4-0.8

≤0.25

≤0.03

≤0.03

Wear-resistant alloy

0.5-0.65

0.4-1.0

1.4-1.8

0.9-1.2

≤0.03

≤0.03

0.1-0.2

4. Diametrical Tolerance and Weight of Forged Steel Grinding Ball with High Hardness HRC60-HRC65 & Dia0.75’’-Dia6’’ & ISO9001:2008

Nominal diameter

(mm)

Diametrical tolerance

(mm)

Weight of Single

of grinding ball

in average

Number of piece of

One ton grinding ball

in average

DIA 20

DIA 25

DIA 30

DIA 40

DIA 50

+2

-1

32

64

110

263

513

31250

15625

9090

3802

1949

DIA 60

DIA 70

DIA 80

DIA 90

DIA 100

+3

-2

888

1410

2104

2996

4110

1126

709

475

333

243

DIA 110

DIA 120

DIA 130

+4

-2

5457

7102

9030

182

140

110

DIA 140

DIA 150

+4

-3

11278

13871

88

72

5. Production Process of Forged Steel Grinding Ball with High Hardness HRC60-HRC65 & Dia0.75’’-Dia6’’ & ISO9001:2008

Forged Steel Grinding Ball Production Process

6. Testing Methods of Forged Steel Grinding Ball with High Hardness HRC60-HRC65 & Dia0.75’’-Dia6’’ & ISO9001:2008

7. Packing Methods of Forged Steel Grinding Ball with High Hardness HRC60-HRC65 & Dia0.75’’-Dia6’’ & ISO9001:2008

Q: How to improve the surface roughness of casting parts?
One is to improve the accuracy of the model; the two is to improve the molding sand mesh. How much is the other relationship?.
Q: What's the effect of casting copper?
Riga. Copper is copper components, promote the graphitization of the copper element, make dense tissue, and to refine and improve the uniform distribution of graphite, which can reduce the chilling tendency of the cast iron, but also can promote the formation of pearlite, has a favorable effect on the section sensitivity. Copper has the tendency to strengthen cast iron, ferrite and pearlite, so it can increase the strength of cast iron. The tensile strength and bending strength of cast iron almost increase with the amount of copper in it, especially in low carbon cast iron.
Q: What are the effects of stiffeners on castings, or on welded parts (for 2 tons or less), casting or weldments on stiffeners?
Please consider the following points:1, batch: if the product batch is very large, casting will certainly have advantages, cost sharing will be very low. If less, it is recommended to use weldments.2. Reinforcement structure: if the structure is relatively simple, it is recommended to use welded parts, complex, preferably casting.
Q: The difference between cement sand castings, resin sand castings and vacuum casting parts
Vacuum casting is the process of using ventilation molds. Molten metal flows into the mold by air pressure, and then removes air to form a vacuum. The casting process is mainly used for small parts or jewelry with exquisite detailsCompared with the traditional clay sand casting, heat hardening resin sand casting production with low surface roughness, high precision, good quality characteristics, dimensional accuracy of resin sand mold after hardening with good rigidity and high, and not easy to deform, so in the choice of process parameters, mechanical processing you can select a smaller margin, thereby reducing the consumption of metal solution and machining cost, which can improve the dimensional accuracy of castings.
Q: What are the causes of pitting on the surface of a precision casting?
The quality of the shell surface is out of order. Or shot blasting out of question.
Q: What is the casting material?
The casting material is usually made of gray cast iron, nodular cast iron and vermicular graphite cast iron
Q: What is the difference between casting and stamping parts?
The purpose of forming processes is to allow the sheet to undergo plastic deformation without breaking the billet and to make the desired shape and size. In actual production, a variety of processes are often applied to a workpiece. Blanking, bending, shearing, drawing, bulging, spinning and rectification are several main stamping processes. The difference between stamping parts and castings: with thin, uniform, light, strong features, stamping can be produced by other methods difficult to make, with stiffeners, ribs, UPS or flanging of the workpiece, to improve its rigidity. Due to the use of precision molds, the workpiece accuracy up to microns, and repeated high precision, specifications consistent, you can punch out of the hole, lug and so on.
Q: Why do casting parts have air holes?
There are many reasons for casting porosity, mainly due to:1. smelting process is unreasonable, metal liquid absorbs more gas;2. the gas in the mold invades the metal liquid;3. from the mold is more water brush, core dry;4. the casting has poor ventilation;5. ladle tools are not dry.Wait。
Q: When the blank is a casting, the margin is evenly distributed, how should rough machining?Please help friends from mechanical classes.There is another problem: in the NC milling plane contour machining, when the rough margin is large, how to deal with.Who can help in time, add 20 reward. Urgently!!
Even distribution is a good thing. Generally, the machining allowance of the casting is uneven.If the processing depends on how your processing techniques have been arranged.In the NC milling plane contour machining, when the rough margin is large, how to deal with.1. Return to the foundry, too large margin improvement.2. Then you can spend more time on it.
Q: ZGMn13 casting parts processing, with what knife head good?
The ZGMn13 itself is not have processing, if only the processing point, sharpening, ordinary can, if the processing area is relatively large, ZGMn13 external impact load is bigger, its surface wear resistance is high; the two is with the gradual wear of surface hardening, the hardening layer is continuously formed new if you have suggestions, processing, plasma cutting or flame cutting try
CGBM established in 1995, the largest and most specialized casting and forged products supplier in China. Min products are grinding media balls, grinding rods, cylpebs, mill liners and steel flanges, with specifications all reaching international standards and annual production capacity is over 150,000tons.

1. Manufacturer Overview

Location Zhangqiu, China
Year Established 1995
Annual Output Value 150,000M.T.
Main Markets 40%,South America; 30%,South Africa; 15%,Southeast Asia; 5%, Europe Area; 5%, North America; 5%, Other Areas
Company Certifications ISO9001:2008;SGS Test Report

2. Manufacturer Certificates

a) Certification Name  
Range  
Reference  
Validity Period  

3. Manufacturer Capability

a) Trade Capacity
Nearest Port Qingdao;Tianjin
Export Percentage
No.of Employees in Trade Department 25
Language Spoken: English, Chinese
b) Factory Information
Factory Size: 68,000m2
No. of Production Lines 15
Contract Manufacturing
Product Price Range $700/M.T.-$1200/M.T.

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